• 제목/요약/키워드: preheating effect

검색결과 94건 처리시간 0.023초

고융점 소재의 열 보조 가공에서 레이저 -플라즈마 다중열원의 예열 효과에 대한 연구 (A Study on the Preheating Effect of Multi-Heat Sources using Laser Plasma in the Thermally Assisted Machining of a High-Melting-Point Material)

  • 이춘만;김성규
    • 한국기계가공학회지
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    • 제18권10호
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    • pp.93-98
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    • 2019
  • Recently, with the development of the aerospace and automotive industries, the demand for high-melting-point materials has increased. However, high-melting-point materials are difficult to cut through conventional machining methods. Thermally assisted machining (TAM) is a method for improving the machinability by preheating the materials. A laser, the most commonly used device for TAM, has high efficiency through local preheating but is not sufficient for maintaining a high preheating temperature due to rapid cooling. However, the use of multi-heat sources can supplement the disadvantage of a single heat source. The high preheating temperature can be maintained with a wide and deep heat-affected zone (HAZ) by multi-heat sources. The purpose of this study is to analyze the preheating effects of multi-heat sources using laser plasma. Thermal analysis and preheating experiments were carried out. As a result, the high preheating effect of multi-heat sources compared with a single heat source was verified.

3 차원 레이저 보조 밀링을 위한 실린더형 시편의 예열효과에 관한 해석적 연구 (An Analytical Study on the Preheating Effect of Workpiece with Cylindrical Shape for 3-Dimensional Laser-Assisted Milling)

  • 우완식;이춘만
    • 한국정밀공학회지
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    • 제32권2호
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    • pp.173-178
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    • 2015
  • Laser-assisted machining (LAM) is an effective machining method for processing difficult-to-cut materials. Prediction and estimation of preheating effect of the LAM is difficult because of moving heat source. So it is necessary to study the preheating effect of the laser heat source irradiated on the curved surfaces of workpieces of various shape. In this paper, thermal analysis of the LAM for 3-dimentional workpiece with cylindrical shape was performed. The results of this analysis can be applied to obtain the optimal preheating method and path for LAM of 3-dimensional workpiece.

수삼의 열처리 조건에 의한 홍삼 엑스의 수율 및 물리성 변화 (Effect of Preheating Condition of Raw Ginseng on the Yield and Physical Property of Korean Red Ginseng Extract)

  • 김천석;최강주;양재원;김세봉
    • 한국약용작물학회지
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    • 제8권2호
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    • pp.146-150
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    • 2000
  • 수삼의 증삼전 열처리로 홍삼중의 추출가능 물질은 물추출물 뿐만 아니라 60%주정 수용액 추출물의 양을 근본적으로 다량 생성시켜 추출수율을 높였다. 또한 갈색도가 증진되었으며, 전분질을 함량을 저하시켜 추출물중 원심분리박의 대부분을 차지하고 있는 전분을 감소시키므로써 이의 제거를 위한 원심분리기 등 고가의 공정 단축이 가능할 수 있다. 증삼 전 예열 적정온도는 $70^{\circ}C$에서 60분이 적합하였으며 증삼시간에 따라서는 엑스추출율의 차이가 크지 않았다. 예열 조건별 물 추출물 엑스의 향미 비교에서 향과 맛 모두 당의 특성 향미가 증진됨을 나타냈다.

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레이저보조가공에서 NURBS 곡면 형상의 예열방법에 대한 연구 (Study on the Preheating Method of NURBS Shaped Workpiece by Laser Assisted Machining)

  • 김은중;이춘만
    • 한국정밀공학회지
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    • 제33권2호
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    • pp.101-107
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    • 2016
  • Laser-Assisted machining (LAM) is a new method for processing hard-to-cut materials. However, curved shapes are difficult to predict the preheating effect of by LAM because heat sources are changed by moving laser module. So, it is necessary to study the preheating effect of the laser heat source irradiated on a 3-dimensionally shaped workpiece, such as a NURBS shaped workpiece. In this study, thermal analysis and preheating experiment of the LAM for the NURBS shaped workpiece are performed. Also, two machining methods are proposed to avoid interference of laser module and cutting tool. The results of the analysis can be applied to various shaped workpieces by LAM.

다중열원 보조가공을 위한 평판 시편의 예열 효과에 관한 해석적 연구 (An Analytical Study on the Preheating Effect of Flat Workpiece in Thermally Assisted Machining by Multi Heat Sources)

  • 문성호;이춘만
    • 한국정밀공학회지
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    • 제33권8호
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    • pp.629-634
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    • 2016
  • Laser-assisted machining (LAM) is one of the most effective methods of processing difficult-to-cut materials, such as titanium alloys and various ceramics. However, it is associated with problems such as the inability of the laser heat source to generate an appropriate preheating temperature. To solve the problem, thermally assisted machining with multiple heat sources is proposed. In this study, thermal analysis of multiple heat sources by laser and arc is performed according to power, heat source size, and leading heat source position. Then, the results are analyzed according to each condition. The results of this analysis can be used as a reference to predict preheating temperature in thermally assisted machining with multiple heat sources.

기판 열처리가 롤투롤 스퍼터를 이용하여 성장시킨 터치 패널용 유연 ITO 투명 전극의 특성에 미치는 효과 연구 (Effect of Substrate Preheating on the Characteristics of Flexible and Transparent ITO Electrodes Grown by Roll-to-Roll Sputtering for Touch Panel Applications)

  • 김동주;이원영;김봉석;김한기
    • 한국전기전자재료학회논문지
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    • 제23권4호
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    • pp.327-332
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    • 2010
  • We report on the effect of PET substrate preheating on the characteristics of the flexible and transparent indium tin oxide (ITO) electrode grown by a specially designed roll-to-roll sputtering system for touch panel applications. It was found that electrical and optical properties of the roll-to-roll sputter grown ITO film were critically dependent on the preheating of the PET substrate. In addition, the roll-to-roll sputter-grown ITO film after post annealing test at $140^{\circ}C$ for 90 min showed stable electrical and optical properties. The low sheet resistance and high optical transmittance of the ITO film grown on the preheated PET substrate demonstrate that the preheating process before ITO sputtering is one of the effective way to improve the characteristics of ITO/PET film. Furthermore, the superior flexibility of the ITO electrode grown on the preheated PET substrate indicates that the preheating treatment is a promising technique to obtain robust ITO/PET sample for touch panel applications.

저온분사로 제조된 Cu계 비정질 코팅층 특성에 미치는 분말 예열 온도의 영향 (Effect of Powder Preheating Temperature on the Properties of Cu based Amorphous Coatings by Cold Spray Deposition)

  • 조진현;박동용;이진규;이기안
    • 대한금속재료학회지
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    • 제47권11호
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    • pp.728-733
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    • 2009
  • Cu based amorphous ($Cu_{54}Zr_{22}Ti_{18}Ni_{6}$) powders were deposited onto Al 6061 substrates by cold spray process with different powder preheating temperatures (below glass transition temperature: $350^{\circ}C$, near glass transition temperature: $430^{\circ}C$ and near crystallization temperature: $500^{\circ}C$). The microstructure and macroscopic properties (hardness, wear and corrosion) of Cu based amorphous coating layers were also investigated. X-ray diffraction results showed that cold sprayed Cu based amorphous coating layers of $300{\sim}350{\mu}m$ thickness could be well manufactured regardless of powder preheating temperature. Porosity measurements revealed that the coating layers of $430^{\circ}C$ and $500^{\circ}C$ preheating temperature conditions had lower porosity contents (0.88%, 0.93%) than that of the $350^{\circ}C$ preheating condition (4.87%). Hardness was measured as 374.8 Hv ($350^{\circ}C$), 436.3 Hv ($430^{\circ}C$) and 455.4 Hv ($500^{\circ}C$) for the Cu based amorphous coating layers, respectively. The results of the suga test for the wear resistance property also corresponded well to the hardness results. The critical anodic current density ($i_{c}$) according to powder preheating temperature conditions of $430^{\circ}C$, $500^{\circ}C$ was lower than that of the sample preheated at $350^{\circ}C$, respectively. The higher hardness, wear and corrosion resistances of the preheating conditions of near $T_{g}$ and $T_{x}$, compared to the properties of below $T_{g}$, could be well explained by the lower porosity of coating layer.

304 스테인레스강 용접부 잔류응력에 미치는 예열 효과의 유한요속 해석 (Finite Element Analysis of Effect of Preheating on the Residual Stress in 304 Stainless Steel Weldment)

  • 장경복;김하근;강성수
    • Journal of Welding and Joining
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    • 제16권5호
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    • pp.67-75
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    • 1998
  • This study aimed at he experimental and finite element analytic investigation of the effect of preheating on he residual stress of weldment. In this study, an autogenous arc welding was used on type 304 stainless steel and MARC as F.E.M. common code was utilized in analysis The analyses include transient and moving heat source and thermal properties as function of temperature. During welding, the thermal cycles of four locations in the weldment were recorded to investigate of the behavior of thermal stress and residual stress. The experimental and analytic results had good coincidence and show that there are two factors influencing the formation of welding residual stress in preheat process. One is the elevation of welding equilibrium temperature and the other is the increase of amount of heat input. The former decrease welding residual stress and the latter increase welding residual stress. Therefore, the cumulative effects result in the welding residual stress not being improved significantly with preheating in 304 stainless steel.

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자전연소반응에 의한 TiNi 다공체 합금 제조에 관한 연구 (Fabrication of Porous TiNi Alloys by Self-propagating High-temperature Synthesis)

  • 이상진;권대환;배승열;안인섭;김유영
    • 한국분말재료학회지
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    • 제9권2호
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    • pp.96-102
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    • 2002
  • In the present study, equiatomic porous TiNi shape-memory alloys have been successfully prepared by self-propagating high-temperature synthesis (SHS) using elemental titanium and nickel powders. The porous TiNi alloys thus obtained have an open porous structure with about 64 vol.% porosity, and the pore size is about 1.8 mm. The effect of preheating temperature on the microstructure have been investigated. It is found that the pore size increases with increasing preheating temperature. Moreover, the preheating temperature was shown to have a significant effect on the microstructrue of the SHS-synthesized porous TiNi shape memory alloys.