• Title/Summary/Keyword: prefabricated structure

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Assembly performance evaluation method for prefabricated steel structures using deep learning and k-nearest neighbors

  • Hyuntae Bang;Byeongjun Yu;Haemin Jeon
    • Smart Structures and Systems
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    • v.32 no.2
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    • pp.111-121
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    • 2023
  • This study proposes an automated assembly performance evaluation method for prefabricated steel structures (PSSs) using machine learning methods. Assembly component images were segmented using a modified version of the receptive field pyramid. By factorizing channel modulation and the receptive field exploration layers of the convolution pyramid, highly accurate segmentation results were obtained. After completing segmentation, the positions of the bolt holes were calculated using various image processing techniques, such as fuzzy-based edge detection, Hough's line detection, and image perspective transformation. By calculating the distance ratio between bolt holes, the assembly performance of the PSS was estimated using the k-nearest neighbors (kNN) algorithm. The effectiveness of the proposed framework was validated using a 3D PSS printing model and a field test. The results indicated that this approach could recognize assembly components with an intersection over union (IoU) of 95% and evaluate assembly performance with an error of less than 5%.

Research on rotation capacity of the new precast concrete assemble beam-column joints

  • Han, Chun;Li, Qingning;Wang, Xin;Jiang, Weishan;Li, Wei
    • Steel and Composite Structures
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    • v.22 no.3
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    • pp.613-625
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    • 2016
  • The joints of the new prefabricated concrete assemble beam-column joints are put together by the hybrid joints of inserting steel under post-tensioned and non-prestressed force and both beams and columns adopt prefabricated components. The low cyclic loading test has been performed on seven test specimens of beam-column joints. Based on the experimental result, the rotation capacity of the joints is studied and the $M-{\theta}$ relation curve is obtained. According to Eurocode 3: Design of steel structures and based on the initial rotational stiffness, the joints are divided into three types; by equivalent bending-resistant stiffness to the precast beam, the equivalent modulus of elasticity $E_e$ is elicited with the superposition method; the beam length is figured out that satisfies the rigid joints and after meeting the requirements of application and safety, the new prefabricated concrete assemble beam-column joints can be regarded as the rigid joints; the design formula adopted by the standard of concrete joint classification is theoretically derived, thereby providing a theoretical basis for the new prefabricated concrete structure.

Experimental investigation on shear capacity of partially prefabricated steel reinforced concrete columns

  • Yang, Yong;Chen, Yang;Zhang, Jintao;Xue, Yicong;Liu, Ruyue;Yu, Yunlong
    • Steel and Composite Structures
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    • v.28 no.1
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    • pp.73-82
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    • 2018
  • This paper experimentally and analytically elucidates the shear behavior and shear bearing capacity of partially prefabricated steel reinforced concrete (PPSRC) columns and hollow partially prefabricated steel reinforced concrete (HPSRC) columns. Seven specimens including five PPSRC column specimens and two HPSRC column specimens were tested under static monotonic loading. In the test, the influences of shear span aspect ratio and difference of cast-in-place concrete strength on the shear behavior of PPSRC and HPSRC columns were investigated. Based on the test results, the failure pattern, the load-displacement behavior and the shear capacity were focused and analyzed. The test results demonstrated that all the column specimens failed in shear failure mode with high bearing capacity and good deformability. Smaller shear span aspect ratio and higher strength of inner concrete resulted in higher shear bearing capacity, with more ductile and better deformability. Furthermore, calculation formula for predicting the ultimate shear capacity of the PPSRC and HPSRC columns were proposed on the basis of the experimental results.

Analysis of Vibration Characteristics of Modular Unit by Road Test (도로 주행 시험을 통한 모듈러 유닛의 진동 특성 분석)

  • Kwak, Myong Keun;Back, Jung Hoon;Seol, Wook Je
    • Journal of the Architectural Institute of Korea Planning & Design
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    • v.35 no.1
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    • pp.29-35
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    • 2019
  • The unit modular system is a type of prefabricated construction method that completes the building by uniting the modular units on site by transporting the unit module structure manufactured in the factory to the site. Since the unit module structure is not only the frame but also the finished form including the inner and outer materials, it is most likely to be brought into the field. Therefore, not only the damage of the inner and outer materials but also deformation of frame structure due to the vibration generated during the transportation of the vehicle, And it is necessary to take appropriate methods when transporting the module structure. However, there are no methods to prevent modular structure damage due to vehicle vibration in domestic and foreign modular transportation guidelines or standards. In this study, we investigate the vibrations during the vehicle transportation of the module structure through the road driving test, identify the vibration frequency characteristics of the vehicle through FFT analysis, and propose a vibration reduction methods for module transportation.

Experimental study on all-bolted joint in modularized prefabricated steel structure

  • Wu, Zhanjing;Tao, Zhong;Liu, Bei;Zuo, Heng
    • Structural Engineering and Mechanics
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    • v.73 no.6
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    • pp.613-620
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    • 2020
  • The research study is focuses on a form of all-bolted joint with the external ring stiffening plate in the prefabricated steel structure. The components are bolted at site after being fabricated in the factory. Six specimens were tested under cyclic loading, and the effects of column axial compression ratio, concrete-filled column, beam flange sub plate, beam web angle cleats, and spliced column on the failure mode, hysteretic behavior and ductility of the joints were analyzed. The results shown that the proposed all-bolted joint with external ring stiffening plate performed high bearing capability, stable inflexibility degradation, high ductility and plump hysteretic curve. The primary failure modes were bucking at beam end, cracking at the variable section of the external ring stiffening plate, and finally welds fracturing between external ring stiffening plate and column wall. The bearing capability of the joints reduced with the axial compression ratio increased. The use of concrete-filled steel tube column can increase the bearing capability of joints. The existence of the beam flange sub plate, and beam web angle cleat improves the energy dissipation, ductility, bearing capacity and original rigidity of the joint, but also increase the stress concentration at the variable section of the external reinforcing ring plate. The proposed joints with spliced column also performed desirable integrity, large bearing capacity, initial stiffness and energy dissipation capacity for engineering application by reasonable design.

Selecting optimized concrete structure by Analytic Hierarchy Process (AHP)

  • Ebrahimi, Morteza;Hedayat, Amir Ahmad;Fakhrabadi, Hamed
    • Computers and Concrete
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    • v.22 no.3
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    • pp.327-336
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    • 2018
  • Increase in population and its daily increasing in our today society results in an increase in housing demand while traditional methods are not applicable. The project preparation and realization processes, based on theoretical and empirical studies, a creation of goods, services, and technologies, are the most important human activities. Selection of effective technological systems in construction is a complex multi-criteria decision-making task. Many decision-makers refuse innovations once faced with similar difficulties. Therefore, using modern materials and methods in this industry is necessary. Modern methods increase quality and construction speed in addition to decrease energy consumption and costs. One of the problems in the way of any project is selecting construction system compatible with the project needs and characteristics. In the present research, different concrete structures such as common reinforced concrete (RC) structure, prefabricated, Insulating Concrete Formwork (ICF), 3D Panel and Tunnel Concrete Formwork (TCF) for buildings with limited floors in Iran are studied and compared from the viewpoint of different criteria like cost, time, applicability and technical characteristics with industrialization approach. Therefore, some questionnaires filled out by construction industry experts in order to compare criteria and sub-criteria in addition to evaluation of optimized structural systems. Then, results of the questionnaires ranked by Analytic Hierarchy Process (AHP) and the most effective alternative selected. The AHP results show that 3D Panel system 36.5%, ICF 21.7%, TCF 19.03%, prefabricated system 13.3% and common RC system 9.3% are the most and the least efficient systems respectively.

Cracking of a prefabricated steel truss-concrete composite beam with pre-embedded shear studs under hogging moment

  • Gao, Yanmei;Zhou, Zhixiang;Liu, Dong;Wang, Yinhui
    • Steel and Composite Structures
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    • v.21 no.5
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    • pp.981-997
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    • 2016
  • To avoid the cracks of cast-in-place concrete in shear pockets and seams in the traditional composite beam with precast decks, this paper proposed a new type of prefabricated steel truss-concrete composite beam (ab. PSTC beam) with pre-embedded shear studs (ab. PSS connector). To study the initial cracking load of concrete deck, the development and distribution laws of the cracks, 3 PSTC beams were tested under hogging moment. And the crack behavior of the deck was compared with traditional precast composite beam, which was assembled by shear pockets and cast-in-place joints. Results show that: (i) the initial crack appears on the deck, thus avoid the appearance of the cracks in the traditional shear pockets; (ii) the crack of the seam appears later than that of the deck, which verifies the reliability of epoxy cement mortar seam, thus solves the complex structure and easily crack behavior of the traditional cast-in-place joints; (iii) the development and the distribution laws of the cracks in PSTC beam are different from the conventional composite beam. Therefore, in the deduction of crack calculation theory, all the above factors should be considered.

Development of a Height Adjustment Method of Prefabricated Individual Footing for the Leveling of Unit Modular Structural System (유닛모듈러 건축구조물의 수평 정밀도 확보를 위한 Pre-Fab 독립기초 높이조절 공법 개발)

  • Jun, Young-hun;Kim, Kyoon-Tai;Chae, Myung-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.6
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    • pp.631-639
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    • 2015
  • In the unit modular construction, the unit module prefabricated in a factory with a high level of accuracy does not fit completely onto the ground-joint junction due to the low accuracy of the ground work. This difference in the level of accuracy can cause diverse problems, such as twisting the upper unit modules and loosening the connection between the module and the footing. On this background, the aim of this study is to develop a technique for adjusting the height of the prefabricated individual footing. To accomplish the aim, a height adjustment method using bolts and nuts is proposed, and a shop drawing and the construction sequence are also presented in this study. The structural safety is verified through a structure simulation. In the future, research will be conducted on a mock-up test of the height adjustment method developed in this study, and an analysis of economic feasibility will be performed in order to verify its constructability and usability.

Research on the process and the provision of the japanese Wooden House (일본 목조주택의 형성과정과 공급실태에 관한 연구)

  • Ahn, Kug-Jin
    • Journal of The Korean Digital Architecture Interior Association
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    • v.11 no.2
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    • pp.71-81
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    • 2011
  • This research explores about the construction process and provision of Japanese Wooden Houses. Even though Prefabricated Houses appeared during the 1960's and the Platform Construction System during the 1970's, there was still a high demand for Conventional Wooden House, with a high demand by households on their 30's. These features were found in the areas of Hokkaido, Kyushu, Tokyo, and Osaka. Tokyo and capital region accommodate large number of the head offices of companies that produce Platform Construction System houses, and thus supply the largest amount of Platform Construction System houses. In capital region, land prices are so high, that they build houses as 3-Floors or above, and also driven by high cost of house construction, house performances are excellent. The houses of Osaka and Kinki region demonstrate similar characteristics to those of capital region. Osaka is headquartered by a group of head offices of companies that produce prefabricated houses, and thus holds more amount of prefabricated house supply than other regions. This city also shows high cost of house construction no less than capital region, and thus offers outstanding performance of house. In Kyushu, whereas Japanese wooden house building systems are supplied the most, Platform Construction System houses are provided the least in the nation. As this region offers rich amount of forest resources owing to mild humid climate which is ideal for vegetations, the Japanese wooden building systems use the timbers from this region. Hokkaido, a cold region, requires houses that offer outstanding performance of heat insulation. Therefore, Hokkaido shows more supplies of Platform Construction System houses that offers outstanding heat insulation performance. They import the timbers that form the structure framework of Platform Construction System houses from North America.

A Study on the Structural Stability of Prefabricated Strut for Ground Excavation Construction (지반굴착용 조립식 버팀보의 구조 안정성에 관한 연구)

  • Lee, Ki-Sun;Kim, Doo-Hwan;Song, Kwan-Kwon;Kim, Seong-Pil;Kim, Jeong-Hoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.3
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    • pp.75-83
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    • 2018
  • In study, Structural stability was considered when applying the high strength strut method with improved general strut method. considered whether there is sufficient stiffness to so as not buckling to the maximum hypothetical earth pressure. also structure stability of the strut component was reviewed. The high strength strut method is a technique used in place of the general strut method. high strength prefabricated Strut method is a technique that has bolt holes drilled in the upper flange at regular intervals. As a result of the buckling analysis, it was considered that the safety factor increased by about 5 %. also Since the stress generated is below the allowable stress, it is judged that structural stability of the strut is ensured. In particular, the safety factor of axial compressive stress increases about 16 % with use of high strength steel when applying the high strength prefabricated strut method. the high strength strut method is construction method may shorten the construction period and there is no expense to purchase additional materials.