• 제목/요약/키워드: predictive maintenance

검색결과 181건 처리시간 0.026초

RELIABILITY PREDICTION BASED ON DEGRADATION DATA

  • Kim, Jae-Joo;Jeong, Hai-Sung;Na, Myung-Hwan
    • 한국신뢰성학회:학술대회논문집
    • /
    • 한국신뢰성학회 2000년도 춘계학술대회 발표논문집
    • /
    • pp.177-183
    • /
    • 2000
  • As monitoring, testing, and measuring techniques develop, predictive control of components and complete systems have become more practical and affordable. In this paper we develop a statistics-based approach assuming nonlinear degradation paths and time-dependent standard deviation. This approach can be extended to provide reliability estimates and limit value determination in the censoring case fur predictive maintenance policy.

  • PDF

Java-based LonTaIk/IP Network for Predictive Maintenance (PM)

  • Park, Gi-Heung
    • 한국산업안전학회:학술대회논문집
    • /
    • 한국안전학회 2001년도 공동학술대회
    • /
    • pp.31-35
    • /
    • 2001
  • Recent trends require that access to the device/equipment information be provided from several locations or anywhere in the enterprise. One example is virtual machine/manufacturing system (VMS) where predictive maintenance is performed both on factory floor and in remote site through internet [1]. Internet access is increasingly available and affordable, and along with the "internet" is the backbone of modern enterprise data networks. Typical functions of such a system includes monitoring and control for diagnosis and remedy action in realizing preventive maintenance.(omitted)

  • PDF

철강 도금로의 예지보전을 위한 열화 기반 잔존수명 분석 (Degradation-Based Remaining Useful Life Analysis for Predictive Maintenance in a Steel Galvanizing Kettle)

  • 신준호;김창욱
    • 한국융합학회논문지
    • /
    • 제10권12호
    • /
    • pp.271-280
    • /
    • 2019
  • 제조산업 분야의 디지털트랜스포메이션의 일환인 스마트공장은 데이터 기반으로 모니터링 및 분석 그리고 예측을 통해서 의사결정 방식을 획기적으로 변화시키고 있다. 특히 설비에 대한 예지보전은 스마트공장의 핵심적인 요소로서 필요성이 증대되고 있다. 본 연구의 목적은 철강 도금공정의 예지보전을 위해 도금로 설비의 열화 특성을 고려한 잔존수명 분석과 예측모델을 산출하는 것이다. 상관성 분석, 다중회귀 분석, 주성분회귀 분석 그리고 시간의 경과에 따른 열화의 추이 파악을 위하여 이동회귀 방식을 제안하여 진행하였다. 그 결과 도금로 열화는 생산성 인자들과 주된 의존적 관계가 있으며, 특히 환경 온도 인자들의 영향성이 열화의 추이 변화에 관계가 있음을 추론할 수 있었다. 예측된 잔존수명을 활용하여 도금로 교체가 필요한 시점을 사전에 알려주는 예지보전을 구현하였다. 향후 설비의 열화 추이 파악에 본 연구에서 수행한 방안이 적절한 사례가 되어 보다 정합성 있는 예지보전 구현이 가능해지기를 기대한다.

설명 가능한 AI를 적용한 기계 예지 정비 방법 (Explainable AI Application for Machine Predictive Maintenance)

  • 천강민;양재경
    • 산업경영시스템학회지
    • /
    • 제44권4호
    • /
    • pp.227-233
    • /
    • 2021
  • Predictive maintenance has been one of important applications of data science technology that creates a predictive model by collecting numerous data related to management targeted equipment. It does not predict equipment failure with just one or two signs, but quantifies and models numerous symptoms and historical data of actual failure. Statistical methods were used a lot in the past as this predictive maintenance method, but recently, many machine learning-based methods have been proposed. Such proposed machine learning-based methods are preferable in that they show more accurate prediction performance. However, with the exception of some learning models such as decision tree-based models, it is very difficult to explicitly know the structure of learning models (Black-Box Model) and to explain to what extent certain attributes (features or variables) of the learning model affected the prediction results. To overcome this problem, a recently proposed study is an explainable artificial intelligence (AI). It is a methodology that makes it easy for users to understand and trust the results of machine learning-based learning models. In this paper, we propose an explainable AI method to further enhance the explanatory power of the existing learning model by targeting the previously proposedpredictive model [5] that learned data from a core facility (Hyper Compressor) of a domestic chemical plant that produces polyethylene. The ensemble prediction model, which is a black box model, wasconverted to a white box model using the Explainable AI. The proposed methodology explains the direction of control for the major features in the failure prediction results through the Explainable AI. Through this methodology, it is possible to flexibly replace the timing of maintenance of the machine and supply and demand of parts, and to improve the efficiency of the facility operation through proper pre-control.

PQ데이터를 이용한 예상 유지보수방안의 소개 (Concept of the Advanced Predictive Maintenance Using PQ Data)

  • 조수환;장길수;권세혁;전영수
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2006년도 추계학술대회 논문집 전력기술부문
    • /
    • pp.396-398
    • /
    • 2006
  • Predictive maintenance is not an unfamiliar concept because it has been used to predict the failures of electrical equipment such as transformers, motors and so on. By thoroughly monitoring the status of individual equipment and tracing how the various characteristics change over time, we can be aware of its exact condition and prevent the impending failure by taking appropriate actions. In this paper, I will extend the concept of predictive maintenance for individual electrical equipment to the power distribution system and show how to use the data obtained from power quality monitors to improve the power system.

  • PDF

원전 제어봉제어시스템 예방정비 방법론 개발 (Development of the Predictive Maintenance Methodology for Rod Control System in Nuclear Power Plant)

  • 임형순;홍형표;한희환;구준모;김항배
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2002년도 하계학술대회 논문집 D
    • /
    • pp.2058-2060
    • /
    • 2002
  • The demand for safety and reliability of Nuclear Power Plants (NPPs) has been constantly increasing and economical operation is also an important issue. Developing and adopting predictive maintenance technology for the major systems or equipment is considered as one way to achieve these goals. This paper suggests the predictive maintenance methodology that can be applied to NPPs and describes a sample application of the Rod Control System (RCS) to verify the effectiveness of the methodology. It is expected that the same methodology can be adopted for other systems of NPPs and general industry fields when its effectiveness is verified.

  • PDF

유지보수 관리 체계의 정형화 및 비용 예측 모델에 관한 연구 (A Study on the Formalization of Maintenance Management Systems and the Cost Predictive Model)

  • 류성열;백인섭;김하진
    • 한국정보처리학회논문지
    • /
    • 제3권4호
    • /
    • pp.846-854
    • /
    • 1996
  • 본 연구에서는 소프트웨어 위기의 주요 원인인 유지보수 문제를 해결하기 위한 방안을 제시하기 위한 것으로, 국내의 유지보수 문제점과 현황을 설문으로 기초 조 사·분석하고 면담과 문헌을 참고하여 문제점을 해결하고자 하였다. 연구의 결과로 유지보수 생명주기를 정의하고 유지 보수를 효율적으로 수행하기 위한 기본 전략을 수립하고, 수립된 기본 전략을 구현하기 위한 유지보수 지원 시스템을 개략 설계하여 유지보수 시스템의 자동화 설계를 위한 기반을 구축하였다.

  • PDF

LonWorks-based Distributed Monitoring and Control for Predictive Maintenance (PM)

  • Park, Gi-Heung
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2001년도 ICCAS
    • /
    • pp.150.3-150
    • /
    • 2001
  • Requirements for Distributed Monitoring and Control Networks (DMCN) differ greatly from those of typical data networks. Specifically, any DMCN technology which employs a fieldbus protocol is different from If network protocol TCP/IP. In general, one needs to integrate fieldbus protocol and TCP/IP to realize DMCN over IP network or internet Interoperability between devices and equipments is essential to enhance the quality and the performance of predictive maintenance (PM). This paper suggests a basic framework for LonWorks-based DMCN over IP network and a method to guarantee interoperability between devices and equipments.

  • PDF

건식 진공펌프의 상태진단 및 예지보수 기법 (Predictive Diagnosis and Preventive Maintenance Technologies for Dry Vacuum Pumps)

  • 정완섭
    • 진공이야기
    • /
    • 제2권1호
    • /
    • pp.31-34
    • /
    • 2015
  • This article introduces fundamentals of self-diagnosis and predictive (or preventive) maintenance technologies for dry vacuum pumps. The state variables of dry pumps are addressed, such as the pump and motor body temperatures, consumption currents of main and booster pumps, mechanical vibration, and exhaust pressure, etc. The adaptive parametric models of the state variables of the dry pump are exploited to provide dramatic reduction of data size and computation time for self-diagnosis. Two indicators, the Hotelling's $T^2$ and the sum of squares residuals (Q), are illustrated to be quite effective and successful in diagnosing dry pumps used in the semiconductor processes.

수차발전기 상태진단시스템을 이용한 예지보전체계 (Predictive Maintenance System using Condition Monitoring System of Hydro-turbine Generator)

  • 김응태;고성호;김현;정용채;최성필
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2007년도 춘계학술대회논문집
    • /
    • pp.453-456
    • /
    • 2007
  • The purpose of this study is to explain the importance of Vibration Monitoring Device by introducing an example of Predictive Maintenance System using Condition Monitoring System of Hydro-turbine generator. Confirming vibration of generation equipment is commissioning procedure during equipment completion for checking guaranteed items. Data from Generator output range are used to determine output band to continue the performance of equipment. The Vibration Monitoring System is not absolute method of maintenance, but if it is used well with expert, it will be visible, data-analyzed, scientific maintenance more than others. And also, Condition Monitoring System is very important for remote controlled small hydro-power plant although most of it is installed in Large hydro-power plant.

  • PDF