• Title/Summary/Keyword: precision monitoring

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A Study on the Monitoring of the parts of Precision Machine using Non-Metric Camera (비측량용 사진기에 의한 정밀기계부품의 monitoring에 관한 연구)

  • 강준묵;우원진;배연성
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.9 no.2
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    • pp.73-80
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    • 1991
  • Identifying linear form of the parts of precision machine, precise monitoring is indispensable. Therefore, in this study, close-range photogrammetry being tried to screw one of the parts of precision machine, using non-metric camera that is calibrated by plumb line method. Also, it is analyzed three dimensional values of tortien, offset, section and thickness. From results of this study, monitoring of the parts of precision machine was conducted efficiently using non-metric camera and possibility of this application was proved.

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Tool wear monitoring of end mill in slot machining of titanium alloy (티타늄 합금의 슬롯가공에서 엔드밀 공구마멸 감시)

  • 하건호;구세진;김정석;양순철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.101-104
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    • 1995
  • A acoustic emission (AE) sensor has been used to monitor tool were during milling process. The relation between tool wear and AE RMS (Root mean Square) signal was investigated experimentally. A avaliable monitoring index for monitoring toolwear was newly extracted form AE RMS. And on-line monitoring program was developed. The proposed monitoring system has verified experimentally by roughing end milling titanium alloy with TIN coated HSS tool.

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Tool-Setup Monitoring of High Speed Precision Machining Tool

  • Park, Kyoung-Taik;Shin, Young-Jae;Kang, Byung-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.956-959
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    • 2004
  • Recently the monitoring system of tool setting in high speed precision machining center is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and the productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining tool and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3$^{\sim}$20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50% and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setup easy, quick and precise in high speed machining tool. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setup monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000${\sim}$60,000 rpm. The dynamic phenomena of tool-setup are analyzed by implementing the monitoring system of rotating tool system and the non-contact measuring system of micro displacement in high speed.

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Machine monitoring for implementing a virtual machine (가상기계 구현을 위한 공작기계 모니터링)

  • 배완준;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.311-315
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    • 2000
  • In thls paper, a remote machine monitoring system for a vimal machine is proposed. The monltonng system is one of the core functmns of a vimd machne that provides a modeling and simulation environment for machining processes and management of the machine life cycle. The proposed system contains the modules for investigating tool wear using neural network and web-based real time process monitoring. An example implementation for tool wear and machining status monitoring is illustrated

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Development of $\mu$-processor based Monitoring system ($\mu$-processor를 이용한 중소기업형 공장 감시 시스템 개발)

  • 김선오;최동엽;김문경;김두형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.738-742
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    • 1996
  • This paper presents the automatic monitoring system for the small and medium sized manufacturing system. The monitoring system was composed of main controller, network card and monitoring sub controller for the unit machine. PC was used for the main controller and monitoring controller, which has the same hardware with the network card, was developed using Intel 80196 microprocessor.

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Tool Wear Monitoring using Time Series Model and Fractal Analysis (시계열 모델과 프랙탈 해석을 이용한 공구마멸 감시)

  • 최성필;강명창;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.69-73
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    • 1996
  • Tool wear monitoring is very important aspect in metal cutting because tool wear effects quarity and precision of workpiece, tool life etc. In this study we detected force signal through tool dynamometer in turning and using it we conducted 6th AR modeling and fractal analysis. Finally the back-propagation model of the neural network is utilized to monitor tool wear and features are extracted through AR model and fractal analysis.

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