• 제목/요약/키워드: precision inspection

검색결과 553건 처리시간 0.019초

부실 정밀점검 및 정밀안전진단의 문제점과 평가제도의 개선방향 (Problems of Insufficient Detailed Inspection and Precision Safety Diagnosis and the Improving Direction for the Evaluation System)

  • 하명호;박종섭
    • 한국구조물진단유지관리공학회 논문집
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    • 제15권5호
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    • pp.160-168
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    • 2011
  • 성수대교 삼풍백화점 붕괴사고 등을 계기로 유지관리 분야의 중요성이 대두되면서 1995년 시설물의안전관리에관한특별법이 제정되어 점검 진단이 실시되는 등 본격적인 유지관리체제가 시작됐다. 그러나 점검 진단의 역사가 일천한 관계로 점검 진단에 대한 기술수준이 낮았고 연구 성과 또한 미흡하여 부실 점검 진단에 대한 우려가 상존해 있었다. 이에 2002년 평가제도가 도입되면서 부실 점검 진단 비율이 지속적으로 낮아져 왔다. 그러나 최근 점검 진단 실시결과 평가실적에 따르면 향후 부실 점검 진단비율이 더 이상 낮아지기 힘든 경향을 보이고 있다. 이를 계기로 부실 점검 진단과 관련하여 관련기관의 설문조사와 메커니즘 측면에서 고찰하므로서, 부실 점검 진단이 초래되는 근원적인 문제점을 나열하였고, 이를 바탕으로 현행 평가제도의 개선방향을 제시 하고자 하였다.

역설계 시스템 적용을 통한 자동차 후방 램프부의 프레스 성형물 검사 (The Inspection of Press Forming Product of backward lamp parts at automobile through Application of Reverse Engineering System)

  • 김수용;김태호;김민주;이승수;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.419-422
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    • 2005
  • This study is an inspection of press forming product and mould using reverse engineering system. The inspection process on production field involves a lot of errors because of the hand-work so we focussed on improving the measured precision through performing the effective inspection using 3D non-contact scanner. By so doing that, we improved the precision of press forming product by analyzing the cause fellowing the inspection result. Through the inspection, we applied it to the reverse engineering and we could improve the inspection process.

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역설계 시스템 적용을 통한 자동차 전방 모서리부의 프레스 성형물 검사 (The Inspection of Press Forming Product of forward conner parts at automobile through Application of Reverse Engineering System)

  • 한민식;박재덕;김민주;이승수;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.962-965
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    • 2005
  • This study is an inspection of press forming product and mould using reverse engineering system. The inspection process on production field involves a lot of errors because of the hand-work so we focussed on improving the measured precision through performing the effective inspection using 3D non-contact scanner. By so doing that, we improved the precision of press forming product by analyzing the cause following the inspection result. Through the inspection, we applied it to the reverse engineering and we could improve the inspection process.

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나사산 전면검사 비전시스템의 영상 균일도 향상을 위한 조명 광학계 설계 및 해석 (Design and Analysis of Illumination Optics for Image Uniformity in Omnidirectional Vision Inspection System for Screw Threads)

  • 이창훈;임영은;박근;나승우
    • 한국정밀공학회지
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    • 제31권3호
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    • pp.261-268
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    • 2014
  • Precision screws have a wide range of industrial applications such as electrical and automotive products. To produce screw threads with high precision, not only high precision manufacturing technology but also reliable measurement technology is required. Machine vision systems have been used in the automatic inspection of screw threads based on backlight illumination, which cannot detect defects on the thread surface. Recently, an omnidirectional inspection system for screw threads was developed to obtain $360^{\circ}$ images of screws, based on front light illumination. In this study, the illumination design for the omnidirectional inspection system was modified by adding a light shield to improve the image uniformity. Optical simulation for various shield designs was performed to analyze image uniformity of the obtained images. The simulation results were analyzed statistically using response surface method, from which optical performance of the omnidirectional inspection system could be optimized in terms of image quality and uniformity.

광선추적을 이용한 정밀나사 비전검사용 광학계의 결상특성 향상 (Improvement of the Optical Characteristics of Vision System for Precision Screws Using Ray Tracing Simulation)

  • 백순보;이기연;주원종;박근;나승우
    • 한국정밀공학회지
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    • 제28권9호
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    • pp.1094-1102
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    • 2011
  • Recent trends for the miniaturization and weight reduction of portable electronic parts is the use of subminiature components. Assembly of the miniaturized components requires subminiature screws of which pitch sizes are in a micrometer scale. To produce such a subminiature screw with high precision threads, not only a precision forming technology but also high-precision measurement technique is required. In the present work, a vision inspection system is developed to measure the thread profile of a subminiature screw. Optical simulation based on a ray tracing method is used to design and analyze the optical system of the vision inspection apparatus. Through this simulation, optical performance of the developed vision inspection system is optimized. The image processing algorithm for the precision screw inspection is also discussed.

검사공정 자동화를 위한 실시간 비전알고리즘 개발 및 응용에 관한 연구 (A Study on Development and Application of Real Time Vision Algorithm for Inspection Process Automation)

  • 백승학;황원준;신행봉;최영식;박대영
    • 한국산업융합학회 논문집
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    • 제19권1호
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    • pp.42-49
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    • 2016
  • This study proposes a non-contact inspective technology based robot vision system for Faulty Inspection of welding States and Parts Shape. The maine focus is real time implementation of the machining parts' automatic inspection by the robotic moving. For this purpose, the automatic test instrument inspects the precision components designator the vision system. pattern Recognition Technologies and Precision Components for vision inspection technology and precision machining of precision parts including the status and appearance distinguish between good and bad. To perform a realization of a real-time automation integration system for the precision parts of manufacturing process, it is designed a robot vision system for the integrated system controller and verified the reliability through experiments. The main contents of this paper, the robot vision technology for noncontact inspection of precision components and machinery parts is useful technology for FA.

자전거프레임 형상 정밀측정을 위한 비젼 시스템 (Vision System for Precision Dimensional Inspection of Bicycle Frames)

  • 여인재;박희재
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.389-395
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    • 1995
  • The bicycle production process mainly consists of welding process of pipes and its quality is determined by geometrical symmetry of arrangement of welded pipes. Hence, manual quality control of bicycle frames was very ineffecient and required much time in dimensional inspection and does not reserve high precision. In this paper we introduce a method of fast and accurate dimensional inspection of bicycle frame, using the Stereo Vision system and related some image processing techniques.

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부실 정밀점검 및 정밀안전진단의 국가적 손실비용 추정 (Estimation of National Loss Expenses to Insufficient Safety Inspection and Precision Safety Diagnosis)

  • 하명호;박종섭
    • 한국구조물진단유지관리공학회 논문집
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    • 제14권6호
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    • pp.246-253
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    • 2010
  • 시설물의 안전관리에 관한 특별법이 1995년 제정된 이후 정밀점검 및 정밀안전진단을 실시하여 국가의 주요시설물의 안전 확보에 기여해 왔다. 그러나 관리주체의 안전등급 판정 개입, 안전진단전문기관의 저가수주, 진단기술력 부족 등으로 점검 진단의 실효성에 관한 의문이 꾸준히 제기되어 왔다. 이에 평가제도가 도입되어 부실 점검 진단 방지로서 역할과 기능을 하고 있지만, 앞으로 부실 점검 진단비율을 더 이상 낮아지기 힘들다는 의견이 대두되고 있다. 따라서 현행 평가제도와 부실 점검 진단비율에 대한 현황 분석을 실시하고, 부실 점검 진단으로 인한 국가적 손실비용을 추정함으로서 현행 평가제도 개선의 필요성과 당위성을 제시하고자 하였다.

정밀나사 비전검사시스템용 자동공급장치 진동특성의 해석 (Vibration Analysis for a Feeding Unit of Vision Inspection System of Precision Screws)

  • 서예린;박근;김성걸;나승우
    • 한국생산제조학회지
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    • 제20권4호
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    • pp.446-451
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    • 2011
  • Recent trends for the miniaturization and weight reduction of portable electronic parts have driven uses of subminiature components. Assembly of the miniaturized components requires subminiature screws of which pitch sizes are micrometer scale. To produce such subminiature screws with high precision threads, not only a precision forming technology but also a high-precision measurement technology is required. The present study covers the development of a vision inspection system for precision screws for the automatic measurement of subminiature screws with high speed and reliability. In this study, the feeding unit that transfers the subminiature screws to the inspection unit is investigated through finite element(FE) analysis. The vibration characteristics of the feeding unit are predicted through FE analyses, from which we can determine whether the subminiature screw can be stably fed into the inspection unit or not. The effects of several design parameters on the vibration characteristics are also discussed.