• Title/Summary/Keyword: precision

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Development of intelligent grinding system for aspherical surface machining (비구면 가공용 지능형 연삭 시스템 개발)

  • Baek, Seung-Yub;Lee, Hae-Dong;Kim, Sung-Chul;Lee, Eun-Sang
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1099-1104
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    • 2004
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system.

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Computer Simulation and Control performance evaluation of Ultra Precision Positioning Apparatus using DC Servo Motor (DC Servo Motor를 이용한 초정밀 위치결정기구의 컴퓨터 시뮬레이션 및 제어성능 평가)

  • 박기형;김재열;윤성운;이규태;곽이구;송인석;한재호
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.164-169
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    • 2000
  • Recently, High accuracy and precision are required in various industrial field especially, semiconductor manufacturing apparatus, Ultra precision positioning apparatus, Information field and so on. Positioning technology is a very important one among them. As such technology has been rapidly developed, this field needs the positioning accuracy as high as submicron. It is expected that the accuracy of 10nm and 1nm is required in precision work and ultra precision work field, respectively by the beginning of 2000s. High speed and low vibration are also needed. This work deals with the design method and control system of Ultra precision positioning apparatus. Control performance and stability analysis were performed in advance by modeling and designing the controller with Simulink.

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A Study on the Aspheric Glass tens Forming Analysis in the Progressive GMP Process

  • Chang, Sung-Ho;Lee, Young-Min;Shin, Kwang-Ho;Heo, Young-Moo
    • Journal of the Optical Society of Korea
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    • v.11 no.3
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    • pp.85-92
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    • 2007
  • In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric glass lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical glass molding pressing (GMP) process was developed with an eye to mass production of precision optical glass parts by molding press. In this paper, as a fundamental research to develop the multi-cavity mold for higher productivity of a progressive GMP process used in the fabrication of an aspheric glass lens, an aspheric glass lens forming simulation was carried out.

Robust Control for a Ultra-Precision Stage System (초정밀 스테이지의 강인 제어)

  • Park, Jong-Sung;Jeong, Kyu-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1094-1101
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    • 2006
  • Recently, a ultra-precision stage is widely used in the fields of the nano-technology, specially in AFMs(Atomic Force Microscope) and STMs(Scanning Tunneling Microscope). In this paper, the ultra-precision stage which consists of flexure hinges, piezoelectric actuator and ultra-precision linear encoder, is designed and developed. The system transfer function of the ultra-precision stage system was derived from the step responses of the system using system identification tool. A $H_{\infty}$ controller was designed using loop shaping method to have robustness for the system uncertainty and external disturbances. For the designed controller, simulations were performed and it was applied to the ultra-precision stage system. From the experimental results it was found that this stage could be controlled with less than 5nm resolution irrespective of hysteresis and creep.

Ultra Precision Positining System for Servo Motor-piezo Actuator Using the Dual Servo Loop and Digital Filter Implementation (이중서보제어루프와 디지털 필터를 통한 서보모터-업전구동기의 초정밀위치결정 시스템 개발)

  • Lee, Dong-Sung;Park, Jong-Ho;Park, Heui-Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.154-163
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    • 1999
  • In this paper, an ultra precision positioning system has been developed using dual servo loop control. For positioning system having long distance with ultra precision , the combination of global stage and micro stage was required. A servo motor based ball screw is used as a global stage and the piezo actuator as a micro stage. For the improvement of positional precision, the digital Chebyshev filter is implemented in the developed to dual servo system. Therefore, the positional repeatability has been achieved within ${\pm}$ 10 mm, and this technique can be applied to develop precision semiconductor equipments such as lithography steppers and probers.

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FPGA Implementation of the Digital Range Tracker (디지털 거리 추적기의 FPGA 구현)

  • Shim, Sung-Chul;Kim, Hong-Rak;Kim, Soo-Hong;Lee, Seung-Ryong;Kim, Lee-Han
    • Proceedings of the KIEE Conference
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    • 1999.11c
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    • pp.709-711
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    • 1999
  • In this paper, we propose the design methodologies for the range tracker which is designed for minimizing the range tracking error. The range discriminator has been implemented digitally. Finally, experimental results of the Digital Range Tracker are provided.

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Ultra-Precision Position Control of Piezoelectric Actuator System Using Hysteresis Compensation (히스테리시스 보상을 이용한 압전구동기의 초정밀 위치제어)

  • 홍성룡;이병룡
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.85-88
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    • 2000
  • In this paper, the ultra precision positioning system for piezoelectric actuator using hysteresis compensation has been developed. Piezoelectric actuators exhibit limited accuracy in tracking control due to their hysteresis nonlinearity. The main purpose of the proposed controller is to compensate the hysteresis nonlinearity of the piezoelectric actuator. The controller is composed of a PD, hysteresis compensation and neural network part in parallel manner, at first, the excellent tracking performance of the neural network controller was verified by experiments and was compared with the classical PD controller.

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Mechanically Modulated Actuators and Branched Finger Detectors for Nano-Precision MEMS Applications

  • Cho, Young-Ho;Lee, Won-Chul;Han, Ki-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.39.1-39
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    • 2002
  • We present nanoactuators and nanodetectors for high-precision Micro Electro Mechanical System (MEMS) applications. Major technical difficulties in the high-precision MEMS are arising from the fabrication uncertainty and electrical noise problems. In this paper, we present high-precision actuators and detectors, overcoming the technical limitations placed by the conventional MEMS technology. For the nano-precision actuation, we present a nonlinearly modulated digital actuator (NMDA). NMDA composed of a digital microactuator and a nonlinear micromechanical modulator. The nonlinear micromechanical modulator is intended to purify the actuation errors in the stroke of the digital a...

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