• 제목/요약/키워드: precast-concrete construction

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탄성파시험에 의한 프리캐스트 슬래브궤도의 강성구조와 충전성능 평가 (Evaluation of Stiffness Structure and Grouting Efficiency beneath the Precast Slab Track by Elastic Wave Tests)

  • 이일화;조성호;장승엽;강윤석;한성우
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.1303-1308
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    • 2007
  • Recently, precast concrete tracks are replacing ballast track for efficient and economic maintenance of track. Precast concrete railroad tracks are manufactured in factory, and transported to railroad construction site for installation. Therefore, quality of precast concrete track itself should be sufficiently good. On the contrary to the convenient manufacturing of precast concrete track, the installation of a precast concrete track requires careful steps. Typically, a precast concrete track is placed on an approximately 15-cm thick lean concrete layer. A mortar is filled between lean concrete layer and precast concrete track to adjust the sloping angle of a precast concrete track for a safe train operation at a curvy section. Then, the use of filled mortarproduces a void underneath a precast concrete track, which is harmful to structural safety of a precast concrete track undercyclic loading. Therefore, it is essential to make sure that there is no void left beneath a precast concrete track after mortar filling. In the continuous resonance method, the amplitude of frequency response measured using an instrumented hammer and an accelerometer is plotted against a pseudo-depth, which is half of the wave velocity divided by frequency. The frequency response functions are measured at consecutive measurement locations, 6-cm interval between measurement points, and then combined together to generate a 2-D plot of frequency response. The sections with strong reflections or large amplitude of frequency response are suspicious areas with internal voids and unfilled areas. The 2-D frequency response plot was efficient in locating problematic sections just by examining the color shade of a visualized plot in 2-D format. Some of the problematic sections were drilled to make a visual inspection of mortar filling. The visual image of interface between mortar and precast concrete track was verified using the validity of the continuous resonance technique adopted in this research.

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트러서메쉬 보강 하프 슬래브의 구조적 거동에 관한 실험적 연구 (An Experimental Study on Structural Behavior of Half Slab Reinforced by Truss Mesh)

  • 고만영;김용부;박현수;정란
    • 콘크리트학회지
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    • 제7권4호
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    • pp.119-128
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    • 1995
  • 이 연구는 최근 건설공사에서의 인력 및 원가의 절감, 공기의 단축 등을 도모하기 위하여 도입되고 있는 하프슬래브의 실용화를 위한 구조거동을 알아보기 위한 실험적 연구이다. PC 패널의 두께, 트러스메쉬의 형사, 가력하중의 형태를 변수로 총 17개의 시험체를제작하여 PC 패널, 하프슬래브, 하프슬래브-벽체 접합부의 휨성능 실험을 하였다. 실험결과, 부방향 하중을 받는 PC 패널의 휨강도가 설계강도보다 작게 나타났으나 정방향 하중을 받는 PC판넬과 덧침콘크리트의 분리현상이 발견되지 않았으며 휨강도 또한 일체로 타설한 부재와 같은 휨내력을 발현하였다. 따라서, 본 연구에서는동바리를 2.0-2.5m간격으로 설치하고, PC판넬과 덧침콘크리트와의 접합면을 조면처리하고 청결을 유지하면 사용상 문제가 없는 것으로 판단되었다.

조립식 교각의 프리스트레스 설계 (Design of Prestress for prefabricated bridge piers)

  • 김현호;심창수;정철헌;김철환;안동근
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 추계 학술발표회 논문집
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    • pp.225-228
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    • 2006
  • Fast construction of bridge structures is a new trend of bridge design. Accelerated bridge construction includes the construction of superstructures and substructures. In order to reduce the construction time for substructures, precast prestressed bridge piers are increasingly applied in other countries. One of the main concern in the design of precast piers is the determination of the axial prestress forces. The behavior of the piers should be investigated under service loadings and ultimate conditions. In this paper, the magnitude of prestress is calculated to control the stress at the joint of precast piers. Considering long-term behavior of prestressed piers, P-M diagrams for precast piers are obtained to verify the ultimate behavior of the piers. Based on these studies, precast piers are applied to the light-railway bridge piers.

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프리캐스트 콘크리트 모듈러 단독주택 설계 개발 및 시공 적용에 관한 연구 (A study on design development and construction application of precast concrete modular house)

  • 서동원;전상훈
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 가을 학술논문 발표대회
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    • pp.230-231
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    • 2021
  • In this study, Dr. Bae Kyu-woong of the Korea Institute of Construction Technology developed a concrete module that was lightweighted to 1700kN with KC modules and met housing performance standards. It solves Construction lifts problem that was the limit of the PC module, and is an innovative model that greatly improves Construction period and economics with boxed modules, and is manufactured in the factory by extruded molding in vibration, noise, fireproofing standards, etc., and has the advantage of excellent precision and high strength. Therefore, if the framing house of a precast concretecan only be standardized in construction, its potential for growth will be endless. To do this, standardization, standardization, and modularization of the design are essential.

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프리캐스트 콘크리트 교각의 구조거동에 관한 실험적 연구 (An Experimental Study for the Structural Behavior of the Precast Prestressed Concrete Columns)

  • 최승원;신현목;이재훈;오병환
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 춘계학술발표회 논문집(I)
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    • pp.146-149
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    • 2006
  • In many previous studies, a prestressed concrete column has a larger flexural strength, shear strength and restoring force than a RC column. Recently, a precast prestressed concrete column is rising up a very rational column structure in that a economic aspect. In a precast prestressed concrete column, it makes in a factory. So, it needs a small construction site and acquires a higher durability than a cast in place concrete column. Seven precast concrete columns were tested under a constant axial load and a cyclically reversed horizontal load to investigate the performance. It is designed with a hollow section and consisted of 4 segments. The main variables of the test were a amount of prestressed, a type of joints and a boding type of strands. The test results show that the performance of a precast prestressed concrete column; failure mode, maximum load, energy dissipation and stiffness degradation.

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Crack control of precast deck loop joint using high strength concrete

  • Shim, Changsu;Lee, Chi dong;Ji, Sung-woong
    • Advances in concrete construction
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    • 제6권5호
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    • pp.527-543
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    • 2018
  • Crack control of precast members is crucial for durability. However, there is no clear provision to check the crack width of precast joints. This study presents an experimental investigation of loop joint details for use in a precast bridge deck system. High strength concrete of 130 MPa was chosen for durability and closer joint spacing. Static tests were conducted to investigate the cracking and ultimate behavior of test specimens. The experimental results indicate that current design codes provide reasonable estimation of the flexural strength and cracking load of precast elements with loop joint of high strength concrete. However, the crack width control of the loop joints with high strength concrete by the current design practices was not appropriate. Some recommendations to improve crack control of the loop joint were derived.

Experimental Study on Strengthening Transverse Joints between Precast Concrete Slabs

  • Park, Jong-Jin;Cheung, Jin-Hwan;Shin, Su-Bong
    • KCI Concrete Journal
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    • 제12권2호
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    • pp.45-54
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    • 2000
  • Precast R.C. slabs are being used widely for the construction of bridge structures due to their simplicity in construction processes. However, one of the disadvantages in precast R.C. slabs is the existence of transverse joints between two precast slabs. The transverse joints are structurally fragile and the task of strengthening the joints is difficult one due to their structural discontinuity. The aim of this study was to improve the behavior of transverse joints between precast R.C. slabs by introducing prestress with external cables. Three steel-concrete composite bridge specimens, which were prestressed with the external cables anchored on steel girders, were fabricated in the laboratory. Both pretension and post-tension methods were applied to introduce prestressing on the concrete slab with a straight tendon arrangement. Static tests were conducted at service load and ultimate load test was performed to evaluate punching shear capacity of the transverse joint. In this paper, two prestressing methods were tested and their effects were evaluated with respect to the elastic behavior and ultimate loading capacity of the transverse joints.

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프리캐스트 콘크리트 포장 시공 시 최적 슬래브 리프팅 위치 (Optimum Slab-Lifting Positions for Precast Concrete Pavement Construction)

  • 김성민;조병휘;한승환
    • 한국도로학회논문집
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    • 제9권2호
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    • pp.27-37
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    • 2007
  • 본 연구는 프리캐스트 콘크리트 포장 시공을 위하여 공장에서 미리 제작된 콘크리트 슬래브를 리프팅을 할 때 리프팅 위치에 따른 슬래브의 응력변화를 기준으로 슬래브의 손상을 최소화할 수 있는 가장 안전한 최적 리프팅 지점을 선정하기 위하여 수행되었다. 리프팅 시 슬래브의 응력분포를 분석하기 위하여 유한요소법을 이용한 모델을 사용하였으며 슬래브 규격은 시험시공에서 사용한 크기를 적용하였다. 리프팅은 항상 슬래브의 수직방향으로 수행하지는 않기 때문에 수직으로 리프팅 하였을 때와 $60^{\circ},\;30^{\circ}$로 경사각을 주어 리프팅 하였을 때의 응력변화 특성을 분석하였다. 또한 리프팅 지점은 항상 슬래브의 중간 깊이인 중립축의 위치가 아니기 때문에 중립축으로부터 7.5cm. 15cm만큼 수직편심을 주어 리프팅하였을 때의 응력변화 특성도 분석하였다. 그리고 실제 시공 시 지점부분에 보강을 하는 것을 염두하여 지점부 응력집중현상을 무시한 경우와 보강이 없을 경우의 응력집중현상을 고려한 경우로 나누어 분석하였다. 이러한 해석을 통해 리프팅 경사각과 편심에 따른 최적 리프팅 위치를 선정하였으며 미국의 PCI기준과도 비교 분석하였다.

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Cost optimization of segmental precast concrete bridges superstructure using genetic algorithm

  • Ghiamat, R.;Madhkhan, M.;Bakhshpoori, T.
    • Structural Engineering and Mechanics
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    • 제72권4호
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    • pp.503-512
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    • 2019
  • The construction of segmental precast concrete bridge is an increase due to its superior performance and economic advantages. This type of bridge is appropriate for spans within 30 to 150 m (100 to 500 ft), known as mega-projects and the design optimization would lead to considerable economic benefits. A box-girder cross section superstructure of balanced cantilever construction method is assessed here. The depth of cross section, (variable along the span linearly), bottom flange thickness, and the count of strands are considered as design variables. The optimum design is characterized by geometry, serviceability, ductility, and ultimate limit states specified by AASHTO. Genetic algorithm (GA) is applied in two fronts: as to the saving in construction cost 8% and as to concrete volume 6%. The sensitivity analysis is run by considering different parameters like span/depth ratio, relation between superstructure cost, span length and concrete compressive strength.

범용 생산설비를 활용한 PC 더블월 제작 및 시공성에 관한 연구 (Fabrication and Constructability of a General-Purpose Manufactured Precast Concrete Double Wall)

  • 박순전
    • 한국건축시공학회지
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    • 제23권4호
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    • pp.465-476
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    • 2023
  • 공동주택 지하층 공사시 발생하는 생산성 저하 문제를 해결하기 위한 개선책으로 필요한 PC 더블월(Double Wall) 공법을 개발하였다. 개발 공법은 기존의 PC 더블월 공법과 차별화되어, 지하 주동부의 다양한 PC 형상에 대응할 수 있고, 수평 및 수직 재하 등 부담 하중의 축력비에 충분히 견딜 수 있는 구조적으로 안전한 PC 더블월 공법으로서, 현장 테스트베드를 통하여 설계 및 제작기술, 그리고 시공기술의 적용성 분석하고 개발 공법의 실물 사이즈에 대한 목업테스트를 통해 품질성능을 검토하였다. 목업 테스트 수행 결과, PC 더블월의 기립 설치 및 내부 채움 콘크리트 타설시 균열이나 변형은 관측되지 않아, 구조적으로 안전한 것으로 나타났으며, 내부 채움 콘크리트는 양호한 품질 상태를 유지하였다. 복합적인 요인으로 인해 개발 공법을 실제 APT 주동부 지하층에 적용하지 못해 개발공법의 시공성 분석은 개발 자료를 기반으로한 설치 전문가들의 인터뷰를 통해 분석하였다. 개발 디테일을 적용하여 PC 더블월을 두가지 폭(W=2.4m, W=3.2m)으로 제작하여 설치하는 경우에 대해 PC 부재 설치 전문가 3명과 인터뷰를 수행하였다. 재래식 현장 타설 공법이 통상 47일/층~68일/층 소요되는 데 반해, 제안공법을 적용하면 공기일수가 20일/층~29일/층 소요되는 것으로 나타나, 공기단축 측면에서 효과가 큰 것으로 나타났다. 추후 연구 수행 방향으로서, 실제 APT 주동부 지하층에 적용하여, 시공상 관리 이슈를 추가적으로 도출하고, 공기단축 및 품질 유지에 대한 결과를 검증할 예정이다.