• Advances in Energy Research
• /
• v.3 no.1
• /
• pp.59-70
• /
• 2015

In India, continuous production of electricity and sweet/potable water from Solar power and desalination plant plays a major role in the industries. Particularly in Copper industry, Solar power adopts Solar field collector combined with thermal storage system and steam Boiler, Turbine & Generator (BTG) for electricity production and desalination plant adopts Reverse osmosis (RO) for sweet/potable water production which cannot be used for long hours of power generation and consistency of energy supply for industrial processes and power generation cannot be ensured. This paper presents an overview of enhanced technology for Solar power and Desalination plant for Copper industry making it continuous production of electricity and sweet/potable water. The conventional technology can be replaced with this proposed technique in the existing and upcoming industries.

• Journal of Power System Engineering
• /
• v.13 no.5
• /
• pp.95-102
• /
• 2009

A steam generator (boiler) in thermal power plants, consisting of more than 30,000 parts and components, can lead to the plant shutdown with damage to even the small part of the components; esp., like weld failures on boiler tubes. Consequently it is greatly demanded to improve the quality of the weld on the boiler tube for the stable operation of the power plants. Because of the feature of the welding, which is done past by melting the work pieces and adding a filler material that cools to become a strong coalescence, there is a great possibility that weld failures take place. As a result, it is regulated to make a non-destructive testing, like radiography test, to detect defects and flaws in the weld. The current film radiography test provides a lower image quality exceeding 2.0% of a basic quality level for a penetrameter, it is very likely to fail to detect micro defect. As a result, the prevention for the boiler tube failure has not been made effectively. In this study, computed radiography technology has been applied as a digital radiography test to the boiler tube weld, and Se-75 radiation source was used to improve the image quality, instead of Ir-192 source. As a result of this study, it is proven to save the time and cost for test and to enhance the quality level of penetrameter penetrating image, which enables to upgrade the quality of radiography test to the boiler tube weld.

• 한국신재생에너지학회:학술대회논문집
• /
• 2010.11a
• /
• pp.198.2-198.2
• /
• 2010

Three dimensional numerical analysis of the oxygen and air were performed to investigate the combustion characteristics in a Corner-type pulverized coal boiler. With the actual operation data of the power plant, the distribution of velocity, gas temperature, $O^2$, $CO_2$, $H_2O$, $N_2$ as well as the particle tracking in the boiler were investigated. The predicted values at the outlet of furnace for the gas temperature and major species concentrations gave a good agreement with the designed values. The present analysis on combustion characteristics in a boiler would provide the useful information for the stable boiler operation and in trouble shooting boiler problem.

• Proceedings of the KIEE Conference
• /
• 1998.11c
• /
• pp.1037-1040
• /
• 1998

In this research a fault-tolerant and bumpless switching control is proposed for boiler systems used in the power plants. Firstly, three operating points are selected to control the nonlinear boiler through the full operational range, and the $H_{\infty}$ loop shaping controller and the model-based predictive controller(MBPC) are designed. To prevent the windup and bump problems which are caused by the actuator saturation and the controller switching, an anti-windup and bumpless transfer technique is adopted to the $H_{\infty}$ loop shaping controller. Also the constrained gain-scheduling technique is applied to MBPC to achieve the same objective. Secondly, the fault-tolerant control technique is proposed to continue the control action without stopping the boiler operation even in case of some faults. Through various simulation studies, the performances of the proposed control techniques are demonstrated.

• Proceedings of the KIEE Conference
• /
• 1998.11b
• /
• pp.689-692
• /
• 1998

In this research a fault-tolerant and bumpless switching control is proposed for boiler systems used in the power plants. Firstly, three operating points are selected to control the nonlinear boiler through the full operational range, and the $H_{\infty}$ loop shaping controller and the model-based predictive controller(MBPC) are designed. To prevent the windup and bump problems which are caused by the actuator saturation and the controller switching, an anti-windup and bump less transfer technique is adopted to the $H_{\infty}$ loop shaping controller. Also the constrained gain-scheduling technique is applied to MBPC to achieve the same objective. Secondly, the fault-tolerant control technique is proposed to continue the control action without stopping the boiler operation even in case of some faults. Through various simulation studies, the performances of the proposed control techniques are demonstrated.

• Proceedings of the KIEE Conference
• /
• 1998.11a
• /
• pp.369-372
• /
• 1998

In this research a fault-tolerant and bumpless switching control is proposed for boiler systems used in the power plants. Firstly, three operating points are selected to control the nonlinear boiler through the full operational range, and the $H_{\infty}$ loop shaping controller and the model-based predictive controller(MBPC) are designed. To prevent the windup and bump problems which are caused by the actuator saturation and the controller switching, an anti-windup and bumpless transfer technique is adopted to the $H_{\infty}$ loop shaping controller. Also the constrained gain-scheduling technique is applied to MBPC to achieve the same objective. Secondly, the fault-tolerant control technique is proposed to continue the control action without stopping the boiler operation even in case of some faults. Through various simulation studies, the performances of the proposed control techniques are demonstrated.

• Proceedings of the KIEE Conference
• /
• 2009.07a
• /
• pp.1662_1663
• /
• 2009

There are generator/turbine/boiler control system in the thermal power plant. By the way, the manufacturers are different each other in many cases. Therefore there were many difficulties in interface and maintenance of power plant. So, we have been developing the integration of all control system in a single manufacturer. Mill & burner control is analyzed in this paper.

• Journal of Energy Engineering
• /
• v.14 no.2 s.42
• /
• pp.147-152
• /
• 2005

Calculation equations of fired fuel comsumption rating at boiler can lead from combustion anal-ysis and boiler heat balance using mass & energy conservations. By comparing calculation equation results with those of measurement, we can confirm the deviation of fuel consumption rate, and correction rate, and correction degree, and can also establish the proven technology to apply the equation at the site. We applied fuel rate equation to the operating power plant and recorded $2.4\%\;&\;1.5\%$ of deviation at each coal and oil fired boilers. This range of deviation is regarded as trustable to apply the fuel consumption equation to the actual site.

• Plant Journal
• /
• v.14 no.2
• /
• pp.39-44
• /
• 2018

In this study, I analyzed the effects on stabilizing the draft system, boiler efficiency when changing excess air ratio under 870 MW load limit operation condition in a large capacity coal fired power plant and decided optimum excess air ratio. It is positively necessary to choose adequate excess air ratio for stabilizing draft system because air pre-heater pressure drop and induced draft fan first stall margin are changing when adjusting excess air ratio. This study therefore, measured air pre-heater pressure drop, induced draft fan first stall margin, boiler efficiency, loss and has chosen adequate excess air ratio adjusting excess air ratio from 1.153 to 1.127. So it is recommended that the operation point needs to be changed to 1.127 that is not only to decrease air pre-heater pressure drop and to stabilize draft system and to secure stall margin but also to maintain boiler efficiency to equivalent level.

• KEPCO Journal on Electric Power and Energy
• /
• v.4 no.1
• /
• pp.25-31
• /
• 2018

A boiler system transforms water to pressured supercritical steam which drives the running of the turbine to rotate in the generator to produce electricity in power plants. Materials for building the tube system face challenges from high temperature creep damage, thermal fatigue/expansion, fireside and steam corrosion, etc. A database on the creep resistance strength and steam oxidation of the materials is important to the long-term reliable operation of the boiler system. Generally, the ferritic steels, i.e., grade 1, grade 2, grade 9, and X20, are extensively used as the superheater (SH) and reheater (RH) in supercritical (SC) and ultra supercritcal (USC) power plants. Currently, advanced austenitic steel, such as TP347H (FG), Super304H and HR3C, are beginning to replace the traditional ferritic steels as they allow an increase in steam temperature to meet the demands for increased plant efficiency. The purpose of this paper is to provide the state-of-the-art knowledge on boiler tube materials, including the strengthening, metallurgy, property/microstructural degradation, oxidation, and oxidation property improvement and then describe the modern microstructural characterization methods to assess and control the properties of these alloys. The paper covers the limited experience and experiment results with the alloys and presents important information on microstructural strengthening, degradation, and oxidation mechanisms.