• 제목/요약/키워드: powder mixture

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스테인레스계열(17-4PH, 316L, 440C) 분말을 이용한 Dental Scaler Tip 분말사출금형 개발 (Development of Powder Injection Mold for Dental Scaler Tip Using Stainless Series Powder)

  • 고영배;김종선;황철진
    • 소성∙가공
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    • 제16권1호
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    • pp.61-66
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    • 2007
  • Powder injection molding(PIM) is widely used for many parts in the field of automotives, electronics and medical industries, due to the capability of net shaping for complex 3-D geometry. Powder injection mold design for the dental scaler tip, a component of medical appliance, was presented. In comparison with conventional machining process, powder injection molding has many advantages, specially in price and dimensional stability, for molding dental scaler tip which has complex geometry. Both product design and mold design for dental scaler tip were presented. A PIM feedstock was made of stainless series(17-4PH, 316L, 440C) powder and a wax based binder. The 'rapid mold' concept was applied to manufacture the various forms and materials of dental scaler tip including vibration characteristics.

탄탈륨 산화물의 마그네슘 가스환원에 의한 탄탈륨 금속분말 제조 (Fabrication of Metallic Tantalum Powder by Magnesium-gas Reduction of Tantalum Oxide)

  • 이동원
    • 한국분말재료학회지
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    • 제25권5호
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    • pp.390-394
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    • 2018
  • Metallic tantalum powder is manufactured by reducing tantalum oxide ($Ta_2O_5$) with magnesium gas at 1,073-1,223 K in a reactor under argon gas. The high thermodynamic stability of magnesium oxide makes the reduction reaction from tantalum oxide into tantalum powder possible. The microstructure after the reduction reaction has the form of a mixture of tantalum and magnesium oxide, and the latter could be entirely eliminated by dissolving in weak hydrochloric acid. The powder size in SEM microstructure for the tantalum powder increases after acid leaching in the range of 50-300 nm, and its internal crystallite sizes are observed to be 11.5 to 24.7 nm with increasing reduction temperatures. Moreover, the optimized reduction temperature is found to be 1,173 K as the minimum oxygen concentration is approximately 1.3 wt.%.

Rolling Contact Fatigue of Hot-forged Steels out of Prealloyed Powders and Powder Blend

  • Dorofeyev, Vladimir;Sviridova, Anna
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.559-560
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    • 2006
  • Powder forging is used for heavy-loaded parts (rings of rolling-contact bearings, gears etc.) production. Rolling contact fatigue is material property values of which characterize possibility of practical utilization of such parts. Rolling contact fatigue of some steels obtained out of prealloyed powders Astaloy CrM, Atomet 4601, Atomet 4901 and powder blends iron-carbon-nickel by hot forging is studied in the present paper. Effect of various kinds of heat and thermomechanical treatment on rolling contact fatigue is determined. Thermomechanical treatment provides optimal values of rolling contact fatigue. In this case steel structure contains up to 40% of retained metastable austenite which is transformed to martensite on trials. Thus typically crack is generated on residual pores and non-metallic inclusions instead of martensite zones in wrought steels.

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원추형 분립유동층에서 미세 분체의 수력학적 특성 (Hydrodynamic Characteristics of Fine Powders in the Conical Powder-Particle Fluidized Beds)

  • 이동현;신문권;김은미;손승용;박병섭;한귀영;윤기준
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2005년도 춘계학술대회
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    • pp.310-313
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    • 2005
  • The conical fluidizing system of a binary mixture of Geldart C powders and Geldart A particles was defined as the conical powder-particle fluidized bed. We used a cold conical powder-particle fluidized bed model having a 0.104m-I.D. and 0.6m-high with an apex angle of $10^{\circ}$ for fluidization of a binary powder-particle mixture of 50 $vol\%$ fine carbon black powders (HI-900L, Korea Carbon Black Co.) and coarse alumina particles $(90{\mu}m)$ under different superficial gas velocities (0-0.1 m/s). The differential bed pressure drop increases with increasing gas velocity, and it goes from zero to a maximum value with increasing or decreasing gas velocity. In the conical fluidized beds of fine powders, demarcation velocities of the partial fluidization, full fluidization, partial defluidization was not observed.

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PVP 결합제를 이용한 지르코니아/알루미나 복합분말의 분무건조 (Spray Drying of Zirconia/Alumina Composite Powder Using PVP as a Binder)

  • 심형보;문주호;김대준
    • 한국세라믹학회지
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    • 제39권5호
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    • pp.446-451
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    • 2002
  • 지르코니아/알루미나 복합분말의 분무건조로 제조된 과립들의 형상과 성형시 과립 경계면 파괴에 분말의 분산 정도, 결합제의 종류, 그리고 고형분말 함량이 미치는 영향을 관찰하였다. 구형의 과립은 복합분말 슬러리가 완전 분산이 되지 않고 약간의 floc을 형성하고 결합제로서 Polyvinyl Pyrrolidone(PVP)을 사용했을 때 얻어졌다. PVP를 결합제로 사용하고 분말함량이 32.5 vol%인 슬러리로 분무건조한 분말은 성형시 과립경계면이 파괴되어 소결밀도는 99.7%이었고 굴곡강도는 850Mpa이었다.

Effects of Precursor Powders on the Directional Growth of $YBa_2Cu_3O_x$ Superconductors

  • 성현태;한상철;한영희;이준성;김유진;노광수
    • 한국초전도ㆍ저온공학회논문지
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    • 제1권1호
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    • pp.15-21
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    • 1999
  • Textured bulk $YBa_2Cu_3O_x$ superconductors samples were grown directionally using different precursors of $YBa_2Cu_3O_x$ power. and a mixture of $YBa_2Cu_3O_5, BaCuO_2 and CuO$ powder. The microstructures and superconducting properties of the samples were compared. The mixture powder produced better microstructures i.e. dense and crack-free so that a higher critical current density was achieved at the same hot-zone temperature of 115$0^{\circ}C$ than the reacted powder does. When the reacted powder used as a precursor, as the hot-zone temperature increased upto 1215$^{\circ}C$, the texture of the sample improved and the critical current density increased. The amount of melt in the sample is of secondary importance for the growth of superconducting $YBa_2Cu_3O_x$ grains. The microstructures and superconductivity of good quality superconductors grown directionally were more strongly influenced by the kind of precursor rather than the amount og melt in a sample.

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동시 전기 폭발법에 의한 나노 합금 분말 제조에 관한 연구 II - Fe-Al alloy 분말 제조 (A Study on the Nano Alloy Powders Synthesized by Simultaneous Pulsed Wire Evaporation (S-PWE) method II - Synthesis of Ee-Al Nano Alloy Powders)

  • 이근희;이창규;김흥회;;;권영순
    • 한국분말재료학회지
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    • 제11권2호
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    • pp.105-110
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    • 2004
  • In this study the possibility to obtain a homogeneous mixture and to produce solid solutions and intermetallic compounds of Fe and Al nano particles by simultaneous pulsed wire evaporation (S-PWE) have been investigated. The Fe and Al wires with 0.45 mm in diameter and 35 mm in length were continuously co-fed by a special mechanism to the explosion chamber and simultaneously exploded. The characteristics, e.g., phase composition, particle shape, and specific surface area of Fe-Al nano powders have been analyzed. The synthesized powders, beside for Al and $\alpha$-Fe, contain significant amount of a high-temperature phase of $\gamma$-Fe, Fe Al and traces of other intermetallics. The phase composition of powders could be changed over broad limits by varying initial explosion conditions, e.g. wire distance, input energy, for parallel wires of different metals. The yield of the nano powder is as large as 40 wt % and the powder may include up to 46 wt % FeAl as an intermetallic compound.

율무 및 녹차의 첨가 함량을 달리한 식빵의 품질특성 (Effects of Job s Tears Powder and Green Tea Powder on the Characteristics of Quality of Bread)

  • 박금순;이선주
    • 한국식품영양과학회지
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    • 제28권6호
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    • pp.1244-1250
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    • 1999
  • Job,s tears powder and green tea powder were added to bread mixture and their effects on the quality of bread were investigated using sensory evaluation and some physical tests. Sensory evaluation showed that flavor, hardness and chewiness were increased as the amount of Job's tears powder and green tea powder was increased. Lightness and redness values decreased with the addition of Job's tears powder and green tea powder, while yellowness values increased. Texture measurement showed that springiness was highest in bread with 3% green tea powder among the batches tested, while gumminess showed highest in control. Hardness of 3% green tea powder was lower than that of control. It appears that the higher the moistness, the higher the value of redness. Chewiness was positively correlated with yellowness. Gumminess was negatively correlated with color and flavor. Bread with 1% green tea powder and 10% Job's tears powder showed good overall preference. Scanning electron microscopy revealed that the addition of Job's tears powder and green tea powder to bread exhibited small pores and crude surface.

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(Fe, TiH2, C) 혼합 분말로부터 제조된 Fe-30 wt% TiC 복합재료 분말의 소결 (Sintering of Fe-30 wt% TiC Composite Powders Fabricated from (Fe, TiH2, C) Powder Mixture)

  • 이병훈;김지순
    • 한국분말재료학회지
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    • 제22권5호
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    • pp.356-361
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    • 2015
  • Fe-30 wt% TiC composite powders are fabricated by in situ reaction synthesis after planetary ball milling of (Fe, $TiH_2$, Carbon) powder mixture. Two sintering methods of a pressureless sintering and a spark-plasma sintering are tested to densify the Fe-30 wt% TiC composite powder compacts. Pressureless sintering is performed at 1100, 1200 and $1300^{\circ}C$ for 1-3 hours in a tube furnace under flowing argon gas atmosphere. Spark-plasma sintering is carried out under the following condition: sintering temperature of $1050^{\circ}C$, soaking time of 10 min, sintering pressure of 50 MPa, heating rate of $50^{\circ}C/min$, and in a vacuum of 0.1 Pa. The curves of shrinkage and its derivative (shrinkage rate) are obtained from the data stored automatically during sintering process. The densification behaviors are investigated from the observation of fracture surface and cross-section of the sintered compacts. The pressureless-sintered powder compacts are not densified even after sintering at $1300^{\circ}C$ for 3 h, which shows a relative denstiy of 66.9%. Spark-plasma sintering at $1050^{\circ}C$ for 10 min exhibits nearly full densification of 99.6% relative density under the sintering pressure of 50 MPa.

텅스텐 산화물의 환원을 이용한 나노/마이크로 크기 텅스텐 혼합분말 제조 (Fabrication of Tungsten Powder Mixtures with Nano and Micro Size by Reduction of Tungsten Oxides)

  • 권나연;정영근;오승탁
    • 한국재료학회지
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    • 제27권10호
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    • pp.513-517
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    • 2017
  • An optimum route to fabricate a hybrid-structured W powder composed of nano and micro size powders was investigated. The mixture of nano and micro W powders was prepared by a ball milling and hydrogen reduction process for $WO_3$ and W powders. Microstructural observation for the ball-milled powder mixtures revealed that the nano-sized $WO_3$ particles were homogeneously distributed on the surface of large W powders. The reduction behavior of $WO_3$ powder was analyzed by a temperature programmed reduction method with different heating rates in Ar-10% $H_2$ atmosphere. The activation energies for the reduction of $WO_3$, estimated by the slope of the Kissinger plot from the amount of reaction peak shift with heating rates, were measured as 117.4 kJ/mol and 94.6 kJ/mol depending on reduction steps from $WO_3$ to $WO_2$ and from $WO_2$ to W, respectively. SEM and XRD analysis for the hydrogen-reduced powder mixture showed that the nano-sized W particles were well distributed on the surface of the micro-sized W powders.