• Title/Summary/Keyword: portland cement mortar

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Durability Enhancement in Nano-Silica Admixed Reinforced Mortar

  • Saraswathy, Velu;Karthick, Subbiah;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.4
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    • pp.297-306
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    • 2014
  • Recently nano-materials are gaining more importance in the construction industry due to its enhanced energy efficiency, durability, economy, and sustainability. Nano-silica addition to cement based materials can control the degradation of the fundamental calcium-silicate-hydrate reaction of concrete caused by calcium leaching in water as well as block water penetration and therefore lead to improvements in durability. In this paper, the influence of synthesized nano silica from locally available rice husk on the mechanical properties and corrosion resistant properties of OPC (Ordinary Portland Cement) has been studied by conducting various experimental investigations. Micro structural properties have been assessed by conducting Scanning Electron Microscopy, Thermo gravimetry and Differential Thermal Analysis, X-Ray Diffraction analysis, and FTIR studies. The experimental results revealed that NS reacted with calcium hydroxide crystals in the cement paste and produces Calcium Silicate Hydrate gel which enhanced the strength and acts as a filler which filled the nano pores present in concrete. Hence the strength and corrosion resistant properties were enhanced than the control.

Preliminary Study on Traditional Earth Construction Technique use of Lime (석회를 활용한 전통 흙건축 기술에 관한 기초 연구)

  • Hwang, Hey zoo;Kang, Nam Yi
    • KIEAE Journal
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    • v.10 no.2
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    • pp.3-8
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    • 2010
  • Many countermeasures are presented to make excessive earth circumstance pollution better in the earth. A lot of researches are in progress to lessen $CO_2$ among the industries exhausting it. The industries manufacturing cement are making many countermeasures. Many concernments on ECO-friendly materials, rather than cement, are increased, and researches are in progress to develop them. Lime, material mostly used before Portland cement appeared, attracts the Occident as well as the Orient. In the Occident, lime mortar was used in common, for maintaining and repairing cultural properties, too. This study is aimed at offering basic materials for the modern use of lime, ECO-friendly material. This study measured the change of intensity and weight with lime, sand, and earth, basic materials of Samhoimool. As a result, at the beginning, hydrated lime displayed its density late, but as time was gone, density was promoted continuously. In addition, density was promoted, when it was given heat at the beginning. If heat-generation reaction of quicklime and water was used, density was promoted at the beginning, but liquidity showed a drop.

Effect of pumice powder and artificial lightweight fine aggregate on self-compacting mortar

  • Etli, Serkan;Cemalgil, Selim;Onat, Onur
    • Computers and Concrete
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    • v.27 no.3
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    • pp.241-252
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    • 2021
  • An experimental program was conducted to investigate the fresh properties, mechanical properties and durability characteristics of the self-compacting mortars (SCM) produced with pumice powder and Artificial Lightweight Fine Aggregate (aLWFA). aLWFA was produced by using fly ash. A total of 16 different mixtures were designed with a constant water-binder ratio of 0.37, in which natural sands were partially replaced with aLWFA and pumice powder at different volume fractions of 5%, 10% and 15%. The artificial lightweight aggregates used in this study were manufactured through cold bonding pelletisation of 90% of class-F fly ash and 10% of Portland cement in a tilted pan with an ambient temperature and moisture content. Flowability tests were conducted on the fresh mortar mixtures beforehand, to determine the self-compacting characteristics on the basis of EFNARC. To determine the conformity of the fresh mortar characteristics with the standards, mini-slump and mini-V-funnel tests were carried out. Hardened state tests were conducted after 7, 28 and 56 days to determine the flexural strength and axial compressive strength respectively. Durability, sorptivity, permeability and density tests were conducted at the end of 28 days of curing time. The test results showed that the pumice powder replacement improved both the fresh state and the hardened state characteristics of the mortar and the optimum mixture ratio was determined as 15%, considering other studies in the literature. In the aLWFA mixtures used, the mechanical and durability characteristics of the modified compositions were very close to the control mixture. It is concluded in this study that mixtures with pumice powder replacement eliminated the negative effects of the aLWFA in the mortars and made a positive contribution.

Adhesive Properties of High Flowable SBR-modified Mortar for Concrete Patching Material Dependent on Surface Water Ratio of Concrete Substrate (콘크리트 피착체의 표면수율에 따른 단면복구용 고유동성 SBR 개질 모르타르의 부착특성)

  • Do, Jeong Yun;Kim, Doo Kie
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.2
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    • pp.124-134
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    • 2013
  • This study investigated the effect of surface water on concrete substrate on adhesive strength in tension of very high flowable SBR-modified cement mortar. The specimens were prepared with proportionally mixing SBR latex, ordinary portland cement, silica sand, superplasticizer and viscosity enhancing agent. Polymer cement ratio (P/C) were 10, 20, 30, 50 and 75% and the weight ratio of fine aggregate to cement were 1:1 and 1:3. The specimens obtained with different P/C and C:F were characterized by unit weight, flow test, crack resistance and adhesion test. After basic tests, two mixtures of P/C=20% and 30% in case of C:F=1:1, and one mixture of P/C=50% in case of C:F=1:3 were selected, respectively. These three selected specimens were studied about the effect of surface water evenly sprayed on concrete substrate by a amount of 0, 0.006, 0.012, 0.017, 0.024g per unit area ($cm^2$) of concrete substrate surface The results show that surface water on concrete substrate increases the adhesive strength in tension of high flowable SBR-modified cement mortar and improve the flowability compared to the non-sprayed case.

Drying Shrinkage and Strength Properties of Polymer-Modified Mortars Using Redispersible Polymer Powder (재유화형 분말수지 출입 폴리머 시멘트 모르타르의 건조수축 및 강도특성)

  • Yeon, Kyu-Seok;Joo, Myung-Ki;Lee, Hyun-Jong;Jin, Xing-Qi;Lee, Chi-Won
    • Journal of The Korean Society of Agricultural Engineers
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    • v.48 no.1
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    • pp.51-60
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    • 2006
  • This study was conducted to investigate experimentally the drying shrinkage and the strength properties of redispersible SBR and PAE powder-modified mortars. Polymer-cement ratio, content of shrinkage-reducing agent and antifoamer content were manipulated as the experimental variables. The peculiarity of this study is to obtain a high early-age strength by using the portland cement and alumina cement with the ratio of 8 : 2. Until 7 days of age, the drying shrinkage remarkably increased up to $1\~2\times10^{-4}$, while it tended to decrease as the ratio of polymer to cement ratio and the content of shrinkage-reducing agent increased. Polymer-cement ratio was effective in improving the flexural, tensile and adhesive strengths: As the ratio increased, the strengths correspondingly increased. The flexural strength was in the range of $7\~11$ MPa, the tensile strength was $3.5\~5$ MPa and the adhesive strength was $1.2\~3.9$ MPa. On the other hand, the compressive strength tended to decrease as the polymer-cement ratio increased, and it was in the range of $23\~39$ MPa. All strengths, flexural, tensile, adhesive and compressive strengths, decreased as the content of powder shrinkage-reducing agent increased. It turned out that the polymer-cement ratio influenced more on the behavior of drying shrinkage and the properties of strength than the powder shrinkage-reducing agent did.

Evaluation of Mechanical Properties of Mortar Mixed with Zeolites and Active Hwangtoh (제올라이트 및 활성 황토를 혼입한 모르타르의 역학적 특성 평가)

  • Kwon, Seung-Jun;Lim, Hee-Seob;Kim, Hyeok-Jung;Hyun, Jung-Hwan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.405-412
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    • 2019
  • In this study, the physical and chemical properties of mortar are evaluated by micro-analysis, taking into account the substitution rate(20%, 30%, and 40%) of zeolite with porous properties and active hwangtoh. First, the physical and chemical properties of zeolite and active hwangtoh are reviewed to confirm that the specific surface area of those is similar with ordinary portland cement, and the main chemical composition is SiO2, Al2O3, Fe2O3, etc.. So, it is thought that they have the properties of pozolan reactive materials. As the results of the strength test considering the amount of substitution based on that of cement, It is confirmed that strength decreases with the increase of the replacement amount of zeolite and active hwangtoh, and the strength of mortar with replacement rate of 20% is higher than OPC mortar. It is confirmed that the amount of porosity is increased due to chemical properties of zeolite and active hwangtoh, and in particular, the size of the pore is greater than 1㎛ in mortar mixed with active hwangtoh.

The Optimal Composition Range of the EVA Powder for Resistance Wheel moving Load of Cement Mortar-Type Surface Finishing Material for Parking Slab (시멘트 모르타르계 주차장 바닥 마감재의 윤하중 저항성능을 위한 EVA 분말수지의 최적 첨가 범위에 관한 실험적 연구)

  • Shao, Xu-Dong;Kwak, Kyu-Sung;Chae, Woo-Byung;Bae, Kee-Sun;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2010.05a
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    • pp.67-70
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    • 2010
  • This study investigates the physical properties of the acrylic emulsion mortar according to variable composition set of redispersible emulsion powders. This materials have to be composed of many types of binders and chemical additives. So it is difficult to decide suitable mixing proportion of composition materials. The redispersible emulsion powders using "2, 4, 6, 8kg" of EVA polymers dispersion ranges are prepared with acrylic emulsion mortars and were tested for basic characteristics such as flexural, and compressive strength, wheel load. Through experiments we found that the improved formula to satisfy the standard of wheel load by EVA polymers, and the masration rangs between about 2.0% to 2.6% which the white portland cenmet and EVA polymers is good for resistauce wheel load.

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Influence of Various Powder of OPC Received in Concrete Plant on Strength Characteristics of Cured Mortar (레미콘 공장에 입고되는 OPC의 다양한 분말도 변화가 경화 모르타르의 강도 특성에 미치는 영향)

  • Lee, Jae-Jin;Kim, Min-Sang;Hyun, Seong-Yong;Kim, Yeong-Tae;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.11a
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    • pp.115-116
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    • 2017
  • According to the experimental results of researchers recently seen, there is a case where a significant difference between data of several reports and measured powder is detected, and concrete examination on this is necessary. In this study, we compare the actual powdered degree of powdered aid on the report against 20 OPCs that are actually being brought into the raw concrete plant, and the OPC powder also influences the difference of OPC powder's strength characteristics on hardened mortar Was analyzed. As a result of the analysis, doubts were raised on the reliability of the OPC powder degree described on the certificate, and the bending and compressive strength tended to increase as the degree of fineness of the measured OPC increased.

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Properties of the Flowability and Strength of Cementless Alkali-Activated Mortar Using the Mixed Fly Ash and Ground Granulated Blast-Furnace Slag (플라이애쉬와 고로슬래그 미분말의 혼합 사용한 무시멘트 알칼리 활성 모르터의 유동성 및 강도 특성)

  • Koh, Kyung-Taek;Ryu, Gum-Sung;Lee, Jang-Hwa
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.114-121
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    • 2010
  • Portland cement production is under critical review due to high amount of CO2 gas released to the atmosphere. Attempts to increase the utilization of a by-products such as fly ash and ground granulated blast-furnace slag to partially replace the cement in concrete are gathering momentum. But most of by-products is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. However, most study deal only with alkali-activated ground granulated blast furnace slag or fly ash, as for the combined use of the both, little information is reported. In this study, we investigated the influence of mixture ratio of fly ash/ blast furnace slag tand curing condition on the flowability and compressive strength of mortar in oder to develop cementless alkali-activated concrete. In view of the results, we found out that the mixture ratio of fly ash/blast furnace slag always results to be significant factors. But the influence of curing temperature in the strength development of mortar is lower than the contribution due to other factors. At the age of 28days, the mixture 50% fly ash and 50% ground granulated blast furnace slag activated with 1:1 the mass ratio of 9M NaOH and sodium silicate, develop compressive strength of about 65 MPa under $20^{\circ}C$ curing.

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Flowability and Compressive Strength of Cementless Alkali-Activated Mortar Using Blast Furnace Slag (고로슬래그를 사용한 무시멘트 알칼리 활성 모르타르의 유동성과 압축강도)

  • Koh, Kyung-Taek;Ryu, Gum-Sung;Lee, Jang-Hwa;Kang, Hyun-Jin;Jeon, Yong-Su
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.1
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    • pp.63-71
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    • 2011
  • Portland cement production is under critical review due to high amount of $CO_2$ gas released to the atmosphere. Attempts to increase the utilization of a by-products such as fly ash and ground granulated blast-furnace slag to partially replace the cement in concrete are gathering momentum. But most of by-products is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. In this study, we investigated the influence of alkali activator and superplasticizer on the flowability and compressive strength of the alkali-activated mortar in oder to develop cementless alkali-activated concrete using blast furnace slag. In view of the results, we found out that the type and mixture ratio of alkali activator, the type and adding order of superplasticizer results to be significant factors. When cementless alkali-activated mortar using blast furnace slag manufactured with 1:1 the mass ratio of 9M NaOH and sodium silicate, and added superplasticizer before alkali activator in the mixer, we can be secured workability with 180 mm of flow during 1 hours and compressive strength of about 50 MPa under $20^{\circ}C$ curing condition at age of 28days.

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