• Title/Summary/Keyword: porosity control

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Effect of applied Field on YBCO Superconductor in EPD Method (전기영동전착에서 YBCO 초전도 후막의 인가전계 영향)

  • Soh, Dea-Wha;Jeon, Yong-Woo;Choi, Sung-Jai;Park, Jung-Cheul
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.63-66
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    • 2003
  • The electrophoretic deposition method has the advantage of relatively few fabrication facilities and simple process procedure as well as the economical and technical merit of allowing various forms of deposition and easy control of deposition thickness and wire length. A study, especially electric field and additive, on the optimization method to increase the density of particles and uniformity of their orientation have been performed to overcome the cracking and the porosity problems in the fabricated superconductor.

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A Process for the Control of Cell Size of 6061 Al foams by Multi-step Induction Heating Method (다출력 유도가열 공정을 이용한 다공질 6061 알루미늄 합금의 기공 제어 공정)

  • 윤성원;강충길
    • Transactions of Materials Processing
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    • v.12 no.5
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    • pp.449-456
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    • 2003
  • Multi-step induction heating process was applied to the powder compact melting technique as a new heating process to achieve pinpoint accuracy, faster cycle time, repeatability, non-contact and energy-efficient heat in a minimal amount of time. The objective of this study is the establishment of the input data diagram of multi step induction heating process for automation of the fabrication process of 6061 Al foams with desired density. At first, proper induction coil was designed to obtain a uniform temperature distribution over the entire cross sectional area of specimen. By using this coil, foaming experiments were performed to investigate the multi-step induction heating conditions such as capacity, temperature and time conditions of each heating and holding step. On the basis of the obtained multi-step induction heating conditions, relationship between final heating temperature and fraction of porosity was investigated.

Microstructure modeling of carbonation of metakaolin blended concrete

  • Wang, Xiao-Yong;Lee, Han-Seung
    • Advances in concrete construction
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    • v.7 no.3
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    • pp.167-174
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    • 2019
  • Metakaolin (MK), which is increasingly being used to produce high performance concrete, is produced by calcining purified kaolinite between 650 and $700^{\circ}C$ in a rotary kiln. The carbonation resistance of metakaolin blended concrete is lower than that of control concrete. Hence, it is critical to consider carbonation durability for rationally using metakaolin in the concrete industry. This study presents microstructure modeling during the carbonation of metakaolin blended concrete. First, based on a blended hydration mo del, the amount of carbonatable substances and porosity are determined. Second, based on the chemical reactions between carbon dioxide and carbonatable substances, the reduction of concrete porosity due to carbonation is calculated. Furthermore, $CO_2$ diffusivity is evaluated considering the concrete composition and exposed environment. The carbonation depth of concrete is analyzed using a diffusion-based model. The proposed microstructure model takes into account the influences of concrete composition, concrete curing, and exposure condition on carbonation. The proposed model is useful as a predetermination tool for the evaluation of the carbonation service life of metakaolin blended concrete.

Analysis of Laser Control Effects for Direct Metal Deposition Process

  • Choi Joo-Hyun;Chang Yoon-Sang
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1680-1690
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    • 2006
  • As a promising and novel manufacturing technology, laser aided direct metal deposition (DMD) process produces near-net-shape functional metal parts directly from 3-D CAD models by repeating laser cladding layer by layer. The key of the build-up mechanism is the effective control of powder delivery and laser power to be irradiated into the melt-pool. A feedback control system using two sets of optical height sensors is designed for monitoring the melt-pool and real-time control of deposition dimension. With the feedback height control system, the dimensions of part can be controlled within designed tolerance maintaining real time control of each layer thickness. Clad nugget shapes reveal that the feedback control can affect the nugget size and morphology of microstructure. The pore/void level can be controlled by utilizing pulsed-mode laser and proper design of deposition tool-path. With the present configuration of the control system, it is believed that more innovation of the DMD process is possible to the deposition of layers in 3-D slice.

A Study on the Design/Simulation and Manufacturing for Localization of Parts in Scoop Control Assembly of Small Military Boat (소형 선박 제어 헤드 조립체의 국산화를 위한 설계/해석, 제작에 관한 연구)

  • Yeog, Gyeong-Hwan;Kim, Jae-Hyun;Jin, Chul-Kyu;Chun, Hyeon-Uk
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.5
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    • pp.597-608
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    • 2021
  • The control head components used in small military vessels are designed to be domestically produced, prototypes, structural analysis, and casting methods are designed and cast. The control head assembly consists of a lever, an aluminum outside cover, Middle, front gear cover, back gear cover, and a zinc worm gear. In order to reverse the design of each component, 3D scanning device was used, 3D modeling was performed by CATIA, and prototype productions were carried out by 3D printer. In order to reduce the cost of components, gating system is used by gravity casting method. The SRG ratio of 1:0.9:0.6 was set by applying non-pressurized gating system to aluminum parts, 1:2.2:2.0 and pressurized gating system to zinc parts, and the shapes of sprue, runner and gate were designed. The results of porosity were also confirmed by casting analysis in order to determine whether the appropriate gating system can be designed. The results showed that all parts started solidification after filling completely. ANSYS was used for structural analysis, and the results confirmed that all five components had a safety factor of 15 more. All castings are free of defects in appearance, and CT results show only very small porosity. ZnDC1 zinc alloy worm gear has a tensile strength of 285 MPa and an elongation of 8%. The tensile strength of the four components of A356 aluminum alloy is about 137-162 MPa and the elongation is 4.8-6.5%.

Improvement of Physicochemical Properties and Turfgrass Growth by Root Zone Mixture of Soil Amendment 'Profile' (토양개량제 '프로파일'의 혼합에 따른 토양의 물리화학성 및 한지형 잔디의 생육 개선)

  • Kim, Young-Sun;Lim, Hye-Jung;Ham, Soun-Kyu;Lee, Geung-Joo
    • Weed & Turfgrass Science
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    • v.6 no.3
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    • pp.262-271
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    • 2017
  • This study was conducted to evaluate incorporation ratio of soil amendment 'Profile' to improve soil physicochemical properties and turfgrass growth. The soil amendment was added 0 (sand only), 3, 5, 7, and 10% to USGA Green-spec green sand soil. As incorporated with more 'Profile' amendment, soil electrical conductivity (EC), cation exchangeable capacity (CEC), capillary porosity and total porosity of root zone were increased than those of control, while bulk density and hydraulic conductivity decreased. Turfgrass index and clipping yield of creeping bentgrass grown in sand soil incorporated with 7% 'Profile' were improved than those of control. Correlation coefficient of turf color index and incorporation ratio of the soil amendment 'Profile' was found to show significantly positive correlation. These results indicated that application of the soil amendment 'Profile' to sand soil in golf course green improved turfgrass growth and quality by increasing CEC and porosity of root zone.

Treatment of Waste Air Containing Malodor and VOC: 1. Effect of Photocatalyst-carrying Media Porosity on the Photocatalytic Removal Efficiency of Malodor and VOC of Waste Air (악취 및 VOC를 함유한 폐가스의 광촉매 처리: 1. 처리효율에 대한 광촉매담체 다공성의 영향)

  • Lee, Eun Ju;Park, Hyeri;Lim, Kwang-Hee
    • Korean Chemical Engineering Research
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    • v.50 no.6
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    • pp.945-951
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    • 2012
  • The effect of photocatalyst-carrying media porosity on the photocatalytic removal efficiency of malodor and VOC of waste air was evaluated when the photocatalytic removal efficiency of porous silica-based media was compared with that of glass bead as control. The amount of photocatalyst coated on the surface of porous silica-based media was observed to be $1,716.3{\mu}g/cm^2$, which was 250% as much as that of nonporous glass bead (control) of $670{\mu}g/cm^2$. The removal efficiencies of hydrogen sulfide and toluene in case of porous silica-based media were observed to be 22% and 82%, respectively, while the removal efficiencies of hydrogen sulfide and toluene in case of nonporous glass bead media were observed to be 19% and 53%, respectively. Therefore, the removal efficiencies of hydrogen sulfide and toluene increased by 16% and 55%, respectively, when the removal efficiencies of porous silica-based media were compared with those of nonporous glass bead media. Thus the increment ratio of the removal efficiency of toluene was observed to be 3.4 times higher than that of hydrogen sulfide.

Effect On the Air Permeability of Composting Bulking Agent (퇴비화 첨가제의 공기투과성에 대한 분석)

  • Kim, Byung Tae
    • Journal of the Korea Organic Resources Recycling Association
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    • v.20 no.3
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    • pp.71-82
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    • 2012
  • Common bulking agents in composting system include woody materials such as sawdust and woodchips. These bulking agents are mainly used for the purpose of the proper control of C/N ratio and moisture content in the composting. The topic for the effect on air permeability of bulking agents has far received relatively little attention in the composting field. This study investigated the effect of bulk density, moisture content, air-filled porosity, particle size and air flow rate on air permeability of several mixture ratios of sawdust and woodchip bulking agent. Increasing the moisture contents, the air-filled porosity was decreased and the particle size was increased for all kinds of bulking agent mixtures. Especially, with the increasing of mixing ratio of woodchip, these effects were sharply magnified. The air permeability respond to air-filled porosity was very similar to that for moisture content which was anticipated the linear relationship between air-filled porosity and moisture content. Above the region of moisture content 0.25 or 0.43(d.b.)(20 or 30% w.b.), the pressure drop decreased even though air-filled pore spaces were filling with water. Especially, to the particle size of 5 mm the pressure drop was decreased exponentially, so the air permeability was dramatically improved. By the water had the role of binding of the small particles, the macropores less resistances to air flow were created in the matrix. The effect of particle size on air permeability was much stronger than that of air-filled porosity or moisture content. And it is needed the preparing of initial particle size above 5 mm for efficient composting.

Response of coal rock apparent resistivity to hydraulic fracturing process

  • Song, Dazhao;Wang, Enyuan;Qiu, Liming;Jia, Haishan;Chen, Peng;Wei, Menghan
    • Geomechanics and Engineering
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    • v.14 no.6
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    • pp.581-588
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    • 2018
  • In order to explore the comprehensive evaluation means of the extent of hydraulic fracturing region in coal seams, we analyzed the feasibility of detecting the response of coal rock direct current (DC) apparent resistivity to hydraulic-fracturing using Archie's theory, and conducted experimental researches on the response of DC resistivity in the hydraulic fracturing process using small-scale coal rock samples. The results show that porosity and water saturation are the two factors affecting the apparent resistivity of coal rock while hydraulic fracturing. Water has a dominant effect on the apparent resistivity of coal rock samples. The apparent resistivity in the area where water flows through is reduced more than 50%, which can be considered as a core affect region of hydraulic fracturing. Stress indirectly impacts the apparent resistivity by changing porosity. Before hydraulic fracturing, the greater axial load applied, the more serious the rupture in the samples, resulting in the greater apparent resistivity. Apparent resistivity testing is a potential regional method to evaluate the influence range of hydraulic fracturing in coal seams.

Metal-ceramic bond strength between a feldspathic porcelain and a Co-Cr alloy fabricated with Direct Metal Laser Sintering technique

  • Dimitriadis, Konstantinos;Spyropoulos, Konstantinos;Papadopoulos, Triantafillos
    • The Journal of Advanced Prosthodontics
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    • v.10 no.1
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    • pp.25-31
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    • 2018
  • PURPOSE. The aim of the present study was to record the metal-ceramic bond strength of a feldspathic dental porcelain and a Co-Cr alloy, using the Direct Metal Laser Sintering technique (DMLS) for the fabrication of metal substrates. MATERIALS AND METHODS. Ten metal substrates were fabricated with powder of a dental Co-Cr alloy using DMLS technique (test group) in dimensions according to ISO 9693. Another ten substrates were fabricated with a casing dental Co-Cr alloy using classic casting technique (control group) for comparison. Another three substrates were fabricated using each technique to record the Modulus of Elasticity (E) of the used alloys. All substrates were examined to record external and internal porosity. Feldspathic porcelain was applied on the substrates. Specimens were tested using the three-point bending test. The failure mode was determined using optical and scanning electron microscopy. The statistical analysis was performed using t-test. RESULTS. Substrates prepared using DMLS technique did not show internal porosity as compared to those produced using the casting technique. The E of control and test group was $222{\pm}5.13GPa$ and $227{\pm}3GPa$, respectively. The bond strength was $51.87{\pm}7.50MPa$ for test group and $54.60{\pm}6.20MPa$ for control group. No statistically significant differences between the two groups were recorded. The mode of failure was mainly cohesive for all specimens. CONCLUSION. Specimens produced by the DMLS technique cover the lowest acceptable metal-ceramic bond strength of 25 MPa specified in ISO 9693 and present satisfactory bond strength for clinical use.