• Title/Summary/Keyword: polyurethane composite

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Effects of Stitching Thread on Fatigue Characteristics of Polyurethane foam Cored Sandwich Structure (우레탄 폼 코아 샌드위치 구조물의 피로특성에 미치는 스티칭 사의 영향)

  • 김재훈;이영신;박병준;김영기;김덕회
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.71-75
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    • 2000
  • The effects of stitching thread on fatigue characteristics of polyurethane foam cored sandwich structures are investigated. Fatigue test and static test, being used in four point bending test, are performed with various diameters and distances of stitching thread. The Results show that the maximum load for bending tests is similar to each other, but after $1O^6$ fatigue cycles, the stiffness degradation of the stitching thread diameter $\emptyset$ 3mm specimen is a much larger than that of the $\emptyset$ 5mm specimen.

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A Study on materials and manufacturing process of polyurethan fairing parts for F-5E/F 15% spar kit (F-5E/F 15% SPAR KIT 용 폴리우레탄 캐스팅 윙 페어링 소재 및 공정개발)

  • 김국진;문영진;한중원;김영생;곽준영;최재성
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.193-197
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    • 2002
  • Polyurethane casting wing fairings included in F-5E/F 15% spar kit are to be installed on aircraft wing surfaces and used for compensating the changes of the aerodynamic configuration by the leading edge extension fairings. These fairing are mandatory items in repairing wing areas and was imported from foreign supplier with long term delivery and high cost. Accordingly, local manufacturing is necessary to get rid of above disadvantages such as long term delivery and high cost. Basic properties test of specimen to be developed and part's requirements after localization was taken and its values were similar or higher when comparing with the original's even in low temp test at -55C. Casting mold process was used to manufacture the polyurethane fairings and its demensional stability & physical condition was proper and met to the related specification and drawing's requirements

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FE Analyses of the Compressive Characteristics of Carbon Fabric/Polymeric Foam for Sandwich Structure (유한요소해석을 이용한 직조 탄소섬유 발포 고분자 샌드위치 구조의 압축특성)

  • Chang Seung Hwan;Cheon Seong Sik
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.194-197
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    • 2004
  • In this paper, compressive characteristics of carbon fabric skin with polymeric foam core sandwich structure were investigated by FE analyses and compressive tests of polyurethane foam were also conducted with respect to temperature changes, which were determined by curing processes of epoxy or polyester resin to obtain mechanical behaviour of polyurethane foam. FE analyses indicated variation of parameters with respect to manufacturing pressure, which have comparatively massive effect upon mechanical properties of sandwich structures, i.e. wavelength as well as crimp angle of carbon fabric

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Evaluation on the Basic Properties of Polyurethane Composite Sheet Reinforced with Non-Woven Fabric (면섬유가 보강된 폴리우레탄계 복합시트의 기초 물성 평가)

  • Kim, Ji-Hyun;Do, Seung-Bae;Park, Jeong-Won;Nam, Gee-Yoong;Chung, Chul-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.238-239
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    • 2017
  • Waterproofing is a very important process in terms of durability of buildings. The materials used for waterproofing work to protect the concrete structure from external deterioration factors. In particular, the waterproofing materials applied to the exterior of the concrete structure have various problems due to changes in the external environment and variables in the construction process. The waterproof layer is repeatedly dried and shrunk according to changes in the external moisture environment, and the surface may be deteriorated due to exposure to long-term sunlight. In the case of the roof waterproofing in the structure, the waterproof layer which does not have a sufficient curing period shows much swelling and floating phenomenon. These defects, such as swelling and lifting, account for most of the defects that occur in the waterproof layer of the concrete slabs. Generally, it is difficult to expect the same level of performance as the initial state even if the waterproofing work is repaired when a defect occurs. Therefore, it is possible to reduce the defects of the waterproof layer such as swelling and lifting by forming a waterproof layer which can be integrated with the concrete surface by using a polyurethane type waterproofing material having a relatively low defective ratio compared to other waterproofing materials. So in this study, the basic properties of polyurethane waterproof sheet reinforced with non-woven fabric are investigated in order to understand field applicability.

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Fabrication of Electroconductive Textiles Based Polyamide/Polyurethan Knitted Fabric Coated with PEDOT:PSS/Non-oxidized Graphene (PEDOT:PSS/그래핀 코팅된 폴리아미드/폴리우레탄 혼방 편직물 기반의 전기전도성 텍스타일 제조)

  • Luo, Yuzi;Cho, Gilsoo
    • Fashion & Textile Research Journal
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    • v.24 no.1
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    • pp.146-155
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    • 2022
  • We proposed a simple process of creating electroconductive textiles by using PEDOT:PSS(Poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate))/non-oxidized graphene to coat polyamide or polyurethane knitted fabric for smart healthcare purposes. Electroconductive textiles were obtained through a coating process that used different amounts of PEDOT:PSS/non-oxidized graphene solutions on polyamide/polyurethane knitted fabric. Subsequently, the surface, electrical, chemical, weight change, and elongation properties were evaluated according to the ratio of PEDOT:PSS/non-oxidized graphene composite(1.3 wt%:1.0 wt%; 1.3 wt%:0.6 wt%; 1.3 wt%:0.3 wt%) and the number of applications(once, twice, or thrice). The specimens' surface morphology was observed by FE-SEM. Further, their chemical structures were characterized using FTIR and Raman spectroscopy. The electrical properties measurement (sheet resistance) of the specimens, which was conducted by four-point contacts, shows the increase in conductivity with non-oxidized graphene and the number of applications in the composite system. Moreover, a test of the fabrics' mechanical properties shows that PEDOT:PSS/non-oxidized graphene-treated fabrics exhibited less elongation and better ability to recover their original length than untreated samples. Furthermore, the PEDOT:PSS/non-oxidized graphene polyamide/polyurethane knitted fabric was tested by performing tensile operations 1,000 times with a tensile strength of 20%; Consequently, sensors maintained a constant resistance without noticeable damage. This indicates that PEDOT:PSS/non-oxidized graphene strain sensors have sufficient durability and conductivity to be used as smart wearable devices.

A cross-linking poly(urethane acrylate) binder for Si negative electrode in Li-ion batteries (LIBs)

  • Jang, Suk-Yong
    • Journal of the Korean Applied Science and Technology
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    • v.32 no.4
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    • pp.718-723
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    • 2015
  • For the fabrication of the Si negative electrode in Li-ion batteries (LIBs) containing the cross-linking polymer binder, in this work, the urethane acrylate (UA) oligomer was synthesized via a simple synthetic process. The cross-linked poly(urethane acrylate) (CPUA)/carbone black (CB)/Si composite (CPUA/CB/Si composite) was fabricated through reactions between their reactive vinyl segments in the UA oligomer. Interestingly, the CPUA/CB/Si composite showed better cycle performance than the poly(vinylidene fluoride) (PVdF)/CB/Si composite (PVdF/CB/Si composite) and the polyurethane (PU)/CB/Si composite (PU/CB/Si composite). The CPUA/CB/Si composite had the best lithiation of about $2586mAh\;g^{-1}$. The UA oligomer showed a good compatibility with the electrode materials and current collector after and before a curing process.

Preparation and Properties of the Fast-Curing γ-Ray-Shielding Materials Based on Polyurethane

  • Ni, Minxuan;Tang, Xiaobin;Chai, Hao;Zhang, Yun;Chen, Tuo;Chen, Da
    • Nuclear Engineering and Technology
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    • v.48 no.6
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    • pp.1396-1403
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    • 2016
  • In this study, fast-curing shielding materials were prepared with a two-component polyurethane matrix and a filler material of PbO through a one-step, laboratory-scale method. With an increase in the filler content, viscosity increased. However, the two components showed a small difference. Curing time decreased as the filler content increased. The minimum tack-free time of 27 s was obtained at a filler content of 70 wt%. Tensile strength and compressive strength initially increased and then decreased as the filler content increased. Even when the filler content reached 60 wt%, mechanical properties were still greater than those of the matrix. Cohesional strength decreased as the filler content increased. However, cohesional strength was still greater than 100 kPa at a filler content of 60 wt%. The ${\gamma}$-ray-shielding properties increased with the increase in the filler content, and composite thickness could be increased to improve the shielding performance when the energy of ${\gamma}$-rays was high. When the filler content was 60 wt%, the composite showed excellent comprehensive properties.

Vibration analysis of honeycomb sandwich composites filled with polyurethane foam by Taguchi Method

  • Aydin, Muhammet R.;Gundogdu, Omer
    • Steel and Composite Structures
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    • v.28 no.4
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    • pp.461-470
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    • 2018
  • In this study, the effect of polyurethane foam filler, in addition to surface layer thickness and core material thickness, on vibration characteristics of sandwich structures was investigated. The manufacturing process was carried out according to the Taguchi method. The natural frequencies and damping ratios of the produced samples were determined experimentally for fixed-free boundary conditions. In addition, solid models were developed for test samples and their finite element analyses were performed with $ANSYS^{(R)}$ to obtain their natural frequencies and mode shapes. An acceptably good agreement was found with the comparison of experimental results with the numerically obtained ones. The most effective parameters on the vibration characteristics of the sandwich structure were determined by the Taguchi method.

The Numerical Analysis on Insulation Performance with Respect to the Envelope Geometries and Array of Evacuated Powder Panel in Rigid Foam/Evacuated Powder Composite Panels (혼합초단열재에서 진공분말패널의 외피형상 및 패널배열에 따른 단열성능해석)

  • Hong, J.K.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.8 no.4
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    • pp.497-509
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    • 1996
  • Evacuated powder insulations have long been known to have better thermal performance than existing commercially available insulators, such as fiber glass and CFC-blown foam. To make a composite powder panel, a series of individually evacuated panels was encapsulated in a rigid closed cell foam matrix. The panels were encapsulated in a thin glass sheet barrier to preserve the vacuum. The thermal conductivity of the individual panel was found to be $0.0062W/m^{\circ}K$ by experiment and the polyurethane foam above had a thermal conductivity of $0.024W/m^{\circ}K$. In this study, numerical analysis using finite element method was carried out to investigate insulation performance of rigid foam/evacuated powder composite panel with respect to panel geometries such as panel pitch, panel aspect ratio and panel area ratio. Numerical analysis has indicated that more optimal vacuum panel geometries, much lower overall thermal conductivities can be achieved.

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Enhancing Structural Integrity of Composite Sandwich Beams Using Viscoelastic Bonding with Tapered Epoxy Reinforcement

  • Rajesh Lalsing Shirale;Surekha Anil Bhalchandra
    • Korean Journal of Materials Research
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    • v.34 no.3
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    • pp.125-137
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    • 2024
  • Composite laminates are used in a wide range of applications including defense, automotive, aviation and aerospace, marine, wind energy, and recreational sporting goods. These composite beams still exhibit problems such as buckling, local deformations, and interlaminar delamination. To overcome these drawbacks, a novel viscoelastic autoclave bonding with tapered epoxy reinforcement polyurethane films is proposed. In existing laminates, compression face wrinkling and interlaminar delamination is caused in the sandwich beam. The unique viscoelastic autoclave spunbond interlayer bonding is designed to prevent face wrinkling and absorb and distribute stresses induced by external loads, thereby eliminating interlaminar delamination in the sandwich beam. Also, the existing special reinforcement causes stress concentrations, and the core is not effectively connected, which directly affects the stiffness of the beam. To address this, a novel tapered epoxy polyurethane reinforcement adhesive film is proposed, whose reinforcement thickness gradually tapers as it enters the core material. This minimizes stress concentrations at the interface, preventing excessive adhesive squeeze-out during the bonding process, and improves the stiffness of the beam. Results indicate the proposed model avoids the formation of micro cracks, interlaminar delamination, buckling, and local deformations, and effectively improves the stiffness of the beam.