• Title/Summary/Keyword: polypropylene nonwoven

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Effect of Structure on the Sound Absorption and Sound Transmission Loss of Composite Sheet (복합시트의 구조가 흡·차음성에 미치는 영향)

  • Lee, Byung-Chan;Kim, Sung-Ryong
    • Composites Research
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    • v.25 no.5
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    • pp.154-158
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    • 2012
  • The effect of structure on the sound absorption and sound transmission loss of composite sheet was investigated. A sheet of polypropylene was bonded by hot press with nonwoven fabric sheets of polyethylene terephthalate on the top side and the back side. Absorption coefficient of composite sheet using nonwoven fabric with surface density of $0.64kg/m^2$ was 0.1-0.2. It is 100-400% improvement compare to that of polypropylene sheet. The transmission loss of composite sheet was increased with surface density of polypropylene board and introduction of hemisphere hole on the surface of sheet. Two types of composite sheet were made using flat sheet and sine wave shaped sheet and the effect of sheet structure on the transmission loss was investigated.

Effects of Process Variables and MAPP Coupling Agent on Properties of Wood Fiber-Polypropylene Fiber Composite by Turbulent Air Mixing (공정변수(工程變數)와 MAPP 결합제(結合劑)가 난기류(亂氣流) 혼합방식(混合方式)에 의하여 제조(製造)된 목섬유(木纖維)-폴리프로필렌섬유(纖維) 복합재(複合材)의 성질(性質)에 미치는 영향(影響))

  • Yoon, Hyoung-Un;Park, Jong-Young
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.1
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    • pp.76-86
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    • 1998
  • Effects of processing variables and MAPP (maleic anhydride polypropylene) coupling agent on the properties of composite were discussed for turbulent-air-mixed woodfiber-polypropylenefiber composites. In this research, density, composition ratio, and mat moisture content were established as processing variables, and emulsified MAPP prepared by direct pressure method was incorporated as the coupling agent. And the turbulent air mixer, which was improved in function through alteration of our previous fiber mixer, was used to mix wood fibers and polypropylene fibers. At the addition level of 1% MAPP, based on oven-dried wood fiber weight, woodfiber-polypropylenefiber composites generally showed enhanced the physical and mechanical properties. And composites with low to medium densities of 0.6 to 0.8g/$cm^3$ greatly increased in these property values than with high densities of 1.0g/$cm^3$ or more by adding 1 % MAPP. Thus, MAPP addition was thought to be an effective way of enhancing properties for nonwoven web composites. At the mat moisture contents of 5 to 20%, however, the physical and mechanical properties were not enhanced by adding 1% MAPP. In the composites containing 15% polypropylene fibers, the lowest thickness swelling and water absorption values were observed at the 1% MAPP level. The addition of more than 1% MAPP had the adverse effect on the physical and mechanical properties of composites.

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Effect of Abrasion and Absorption on the Handle of Nonwovens for disposable diaper (기저귀용 부직포의 촉감에 미치는 마찰과 함수의 영향)

  • 홍경화;강태진;오경화
    • Journal of the Korean Society of Clothing and Textiles
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    • v.28 no.1
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    • pp.112-118
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    • 2004
  • Recently, as the percentage of women employment has been growing, the demand for various facilities and services regarding household duties and infant rearing is increasing and so do the amount of the disposable diaper used. Among the components of disposable diaper, the top sheet contacting with infant skin directly is usually made with nonwoven textiles. Therefore, the mechanical and surface characteristics of the nonwovens used in disposable diaper are important for the skin health of infants. In this study, we have explored the mechanical and surface properties, such as friction coefficient, fluid permeability and strength, of the nonwovens used for disposable diaper top sheet and observed the variation of their properties with abrasion cycles. Nonwoven materials examined in this study are 100% cotton spunlace, 100% tencel spunlace, 100% polypropylene (PP) thermal bonding and 100% PP air through (Thru-air bonded carded web). From the result of KES-F analysis, we've found that 100% PP air through type nonwoven had a low friction coefficient and showed a little change in surface properties as increasing abrasion cycles. Moreover, it revealed superior fluid permeability and quick-drying character. On the other hand, though showing an excellent absorption force, the spun lace type nonwoven made of 100% cotton and 100% tencel displayed relatively low abrasion strength especially in wetting condition.

Effect of Manufacturing Conditions on the Properties of Oil-absorbable Melt Blown Nonwoven (멜트블로운 부직포 제조공정이 유흡착포의 특성에 미치는 영향)

  • Shin, Hyun-Sae;Jin, Lu;Yoo, Joo-Hwan
    • Textile Coloration and Finishing
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    • v.21 no.6
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    • pp.22-28
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    • 2009
  • Oil-absorbable nonwovens were produced by melt-blown processing of polypropylene chips. The melt-blown processing conditions, such as air pressure, and gear pump speed, DCD. In this study, these three factors were chosen to produce samples. Experimental array and variance analysis of the design of experiment were used to increase the field repeatability and universality. The effect of the factors on oil absorption properties of melt-blown nonwoven fabric such as oil absorbency were evaluated. As a result, the fiber diameter decreased as gearpump speed decreased or air pressure increased. The oil absorbency increased as air pressure increased or gearpump speed decreased and with the DCD increasing the oil absorbency significantly increased.

Studies on Manufacturing Wood Particle-Polypropylene Fiber Composite Board

  • Lee, Chan-Ho;Eom, Young-Geun
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.3
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    • pp.47-58
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    • 2001
  • For finding both ways of recycling the wood and plastic wastes and solving the problem of free formaldehyde gas emission through manufacturing wood particle-polypropylene fiber composite board without addition of formaldehyde-based thermosetting resin adhesive, control particleboards and nonwoven web composite boards from wood particle and polypropylene fiber formulation of 50 : 50, 60 : 40, and 70 : 30 were manufactured at density levels of 0.5, 0.6, 0.7, and 0.8 g/$cm^3$, and were tested both in the physical and mechanical properties according to ASTM D 1037-93. In the physical properties, control particleboard had significantly higher moisture content than composite board. In composite board, moisture content decreased with the increase of target density only in the board with higher content of polypropylene fiber and also appeared to increase with the increase of wood particle content at a given target density. Control particleboard showed significantly greater water absorption than composite board and its water absorption decreased with the increase of target density. In composite board, water absorption decreased with the increase of target density at a given formulation but increased with the increase of wood particle content at a given target density. After 2 and 24 hours immersion, control particleboard was significantly higher in thickness swelling than composite board and its thickness swelling increased with the increase of target density. In composite board, thickness swelling did not vary significantly with the target density at a given formulation but its thickness swelling increased as wood particle content increased at a given target density. Static bending MOR and MOE under dry and wet conditions increased with the increase of target density at a given formulation of wood particle and polypropylene fiber. Especially, the MOR and MOE under wet condition were considerably larger in composite board than in control particleboard. In general, composite board showed superior bending strength properties to control particleboard, And the composite board made from wood particle and polypropylene fiber formulation of 50 : 50 at target density of 0.8 g/$cm^3$ exhibited the greatest bending strength properties. Though problems in uniform mixing and strong binding of wood particle with polypropylene fiber are unavoidable due to their extremely different shape and polarity, wood particle-polypropylene fiber composite boards with higher performance, as a potential substitute for the commercial particleboards, could be made just by controlling processing variables.

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Effects of Manufacturing Technology on the Mechanical Properties of Alfa Fiber Non-woven Reinforced PMMA Composites

  • Wanassi, Bechir;Jaouadi, Mounir;Hassan, Mohamed Ben;Msahli, Slah
    • Composites Research
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    • v.28 no.3
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    • pp.112-117
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    • 2015
  • Mechanical properties of nonwoven alfa fiber based reinforced biocomposite were evaluated to assess the possibility of using it as a new material in engineering applications such as orthopedic application. Samples were fabricated by needle punching, thermal bonding and Hydroentanglement, by blending alfa fibers with wool fibers or Polypropylene fibers. The mechanical properties were tested and showed that the nonwoven NW3 (alfa fiber/PP/PLA, with hydroentanglement) is the best. It has a value of stress at break of 1.94 MPa, a strain of 54.2% and a young's module of 7.95 MPa, in a production normal direction. A biocomposite has been made with NW3 mixed with PMMA matrix. The use of nonwoven based alfa fiber in reinforcing the composite material increases its rigidity and the tensile strength; the elongation was found to be 1.53%, the Young's Module of 1.79 GPa and the tensile at break of 15.06 MPa. Results indicated that alfa fibres are of interest for low-cost engineering applications and can compete with glass fibres in orthopedic application.

The Effect of Etching on Low-stress Mechanical Properties of Polypropylene Fabrics under Helium/Oxygen Atmospheric Pressure Plasma

  • Hwang, Yoon J.;An, Jae Sang;McCord, Marian G.;Park, Shin Woong;Kang, Bok Choon
    • Fibers and Polymers
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    • v.4 no.4
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    • pp.145-150
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    • 2003
  • Polypropylene nonwoven fabrics were exposed to He/$O_2$ atmospheric pressure glow discharge plasma. Surface chemical analysis and contact angle measurement revealed the surface oxidation by formation of new functional groups after plasma treatment. Weight loss (%) measurement and scanning electron microscopy analysis showed a significant plasma etching effect. It was investigated in low-stress mechanical properties of the fabrics using Kawabata Evaluation System (KES-FB). The surface morphology change by plasma treatment increased surface friction due to an enhancement of fiber-to-fiber friction, resulting in change of other low-stress mechanical properties of fabric.

Surface Modification of Polypropylene Meltblown(PPMB) Nonwovens by Plasma Treatment (초극세형 폴리프로필렌부직포의 플라즈마를 이용한 표면개질)

  • Lee, Youn-Eung;Joo, Chang-Whan
    • Textile Coloration and Finishing
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    • v.18 no.1
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    • pp.20-27
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    • 2006
  • On the purpose of surface modifications of polypropylene meltblown(PPMB) nonwovens, PPMB nonwovens were treated in the plasma system by oxygen atmosphere with different treatment time and discharge power. Dimensional change and physical properties of the treated nonwovens were evaluated. Contact angles onto PPMB nonwovens about water and methyleneiodide were measured and surface energies were calculated by Owen's method. As the results, microcraters were observed on the surface of treated nonwovens. Tenacity and breaking strain of PPMB nonwovens decreased with increasing treatment time and discharge power. Surface energy of PPMB nonwovens increased by plasma treatment. Meanwhile, the friction static voltage and dyeability of PPMB nonwovens have enhanced to some extent by oxygen plasma treatment due to the improvement of surface hydrophilicity.

Changes in Tensile Strength and Stiffness of Selected Durable Nonwoven Fabrics due to Abrasion and Laundering* (내구성 부직포의 마찰 및 세탁에 의한 인장강도 및 강연도 변화)

  • Kim Charles J.;Hargett Evelyn
    • Journal of the Korean Society of Clothing and Textiles
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    • v.9 no.3
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    • pp.35-44
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    • 1985
  • This research explored the effects of abrasion, laundering, and abrasion/laundering interaction upon wear of 15 durable nonwoven fabrics. Wear was measured in terms of changes in tensile strength and stiffness. The test materials consisted of nine different dry-laid commercial interfacing fabrics of various fiber contents and six spunbonded poyester and polypropylene fabrics. Three fixed levels of abrasion and four fixed levels of laundering made up the 3$\times$4 factorial analysis used for the experiment and the analysis of variance. Findings revealed that abrasion had a greater effect than laundering on strength and stiffness of the tested fabrics. Laundering seemed related to the particular fibers used and to the fixation quality of fiber bonds. Spunbonded webs performed better than dry-laid webs in retaining tensile strength Stiffness change occurred more readily than strength change. Lighter, flexible, stretchable fabrics seemed less easily abraded than heavier, stiff, less stretchable fabrics. The interfacing fabrics of 70/20/$10\%$ nylon/polyester/rayon blends with high crosswise stretchability effectively resisted wear caused by abrasion and laundering. Further research is recommended to study the effects of longer abrasion periods and additional laundering cycles o,1 wear qualities of nonwoven fabrics. Additional factors such as amount and fixation methods of bonding agents, the effect of shear distortion, seam construction, and drycleaning solvents could also be studied.

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