• 제목/요약/키워드: polymer powders

검색결과 178건 처리시간 0.032초

하이브리드 쾌속 조형을 이용한 나노 복합재의 조형 (Fabrication of Nano Composites Using Hybrid Rapid Prototyping)

  • 추원식;김성근;안성훈
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.757-760
    • /
    • 2005
  • The technology of rapid prototyping (RP) is used for design verification, function test and fabrication of prototype. The current issues in RP are improvement in accuracy and application of various materials. In this paper, a hybrid rapid prototyping system is introduced which can fabricate nano composites using various materials. This hybrid system adopts RP and machining process, so material deposition and removal is performed at the same time in a single station. As examples, micro gears and a composite scaffold were fabricated using photo cured polymer with nano powders such as carbon black and hydroxyapatite. From the micro gear samples the hybrid RP technology showed higher precision than those made by casting or deposition process.

  • PDF

분말 특성에 따른 자기연마에 의한 Deburring성능분석 (Analysis of the Performance of Magnetic Abrasive Deburring according to Powder Characteristics)

  • 채종원;고성림
    • 한국정밀공학회지
    • /
    • 제21권12호
    • /
    • pp.37-43
    • /
    • 2004
  • The performance of magnetic abrasive finishing fur surface is evaluated by the characteristic curve. The characteristic curve is generated by experiment in surface finishing. For experiment, new magnetic inductor is designed and manufactured. 15 kinds of powders are provided to find the relationship between powder characteristic and finishing performance. As powder, Fe-TiC. Polymer-TiC and Fe-NbC are used with different size. The size of abrasives and location are also important factor for the performance. From characteristic curve, two index are obtained, which specify the initial finishing performance and endurance of finishing performance. It is proved that the performance index can be applied to select proper powder for efficient deburring. It is shown that the characteristic curve can be used as good tools for evaluating powder performance in surface finishing and deburring.

실리카 에어로겔/고분자 복합재의 물리적 특성에 관한 연구 (A Study on Physical Characteristics of Silica Aerogel/Polymer Composite Materials)

  • 박경우;이연;윤종국;구경완
    • 전기학회논문지
    • /
    • 제62권9호
    • /
    • pp.1318-1323
    • /
    • 2013
  • Thermal insulation material was prepared by cross-linking chemical reaction of silica aerogel and epoxy resin, which has a high porous and vacant properties. The structural, mechanical, and thermal properties were analyzed in order to verify its application for industrial and electrical applications. The thermal conductivities were changed from 115 mW/mK to 75 mW/mK by reducing the contents of nano-porous silica areogel powders. The compressive loading is also decreased by increasing the contents of silica aerogels by 20 wt% in aerogel/epoxy composites. It is concluded that the formulated composite materials can be applied to building materials, electronics parts, and heavy industries.

Process and Characteristics of High Power Catalyst Electrode for PEM Fuel Cell

  • Chang H.;Lim C.;Kim J.
    • 전기화학회지
    • /
    • 제2권3호
    • /
    • pp.171-175
    • /
    • 1999
  • Novel process for high power catalyst electrode for PEM fuel cell has been developed. MEA having this catalyst electrode showed $0.5W/cm^2\;with\;0.2mg/cm^2$ of Pt loading at aunospheric humid hydrogen and oxygen condition. In this process, platinized carbon and plain carbon powders were coated with ionomer (Nafion) and hydrophobic polymer (PTFE), respectively and it could maximize two roles of catalyst electrode, l.e., reaction and gas supplying component. Those polarization characteristics proved the improved performance by reducing potential drop especially in the concentration polarization region.

A Nano-particle Deposition System for Ceramic and Metal Coating at Room Temperature and Low Vacuum Conditions

  • Chun, Doo-Man;Kim, Min-Hyeng;Lee, Jae-Chul;Ahn, Sung-Hoon
    • International Journal of Precision Engineering and Manufacturing
    • /
    • 제9권1호
    • /
    • pp.51-53
    • /
    • 2008
  • A new nano-particle deposition system (NPDS) was developed for a ceramic and metal coating process. Nano- and micro-sized powders were sprayed through a supersonic nozzle at room temperature and low vacuum conditions to create ceramic and metal thin films on metal and polymer substrates without thermal damage. Ceramic titanium dioxide ($TiO_2$) powder was deposited on polyethylene terephthalate substrates and metal tin (Sn) powder was deposited on SUS substrates. Deposition images were obtained and the resulting chemical composition was measured using X-ray photoelectron spectroscopy. The test results demonstrated that the new NPDS provides a noble coating method for ceramic and metal materials.

Electroforming 공정을 이용한 마이크로 렌즈용 몰드 인서트의 제작 (Fabrication of Mold-insert for Micro-lens Using Electroforming Process)

  • 이남석;문수동;강신일
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.94-97
    • /
    • 2002
  • Micromolding methods are most suitable for mass production of plastic microlens and lens array with low cost. Among the procedures related with micromolding of microlens array, fabrication of mold insect which contains micro cavity of lens shape is the most important stage. In this study, nickel mold inserts for 45 $\mu\textrm{m}$ and 95 $\mu\textrm{m}$ diameters lens way were fabricated using electroforming process. The mother for metal mold inset was made using reflow method. A micro compression molding with polymer powders was used to test the qualities of the metal mold insets. Micro lens profile and surface roughness was measured by interferometric technique and AFM, respectively. The final molded lens replicated the mother well, and had good surface quality.

  • PDF

수산에타놀법에 의한 $PbTiO_3$ 말의 합성 (Preparation of Lead Titanate Powders from Oxalates)

  • 최희락;이봉;문창권
    • 한국해양공학회지
    • /
    • 제14권1호
    • /
    • pp.37-43
    • /
    • 2000
  • $PbTiO_3$ was prepared by addition of lead-tltanium mixed aqueous solution to an ethanol solution of oxalic acid. The influence of various ripening factors was invesigated. On the basis of the results in the mono-component system we studied the foramtion of $PbTiO_3$ phase with various ripening conditions. The $PbTiO_3$ phase formation was accelerated with the ripening time temperature and ultrasonic irradiation.

  • PDF

Magnetic Properties of Activated Quartz Nanocomposite

  • N.N., Mofa;T.A., Ketegenov;Z.A., Mansurov;Soh, Hyun-Jun;Soh, Dea-Wha
    • 동굴
    • /
    • 제78호
    • /
    • pp.9-15
    • /
    • 2007
  • The materials showing high structure dispersion with functional properties were developed on the quartz base and those were obtained by mechano-chemical reaction technology. Depending on the processing conditions and subsequent applications the materials produced by mechano-chemical reaction show concurrently magnetic, dielectric and electrical properties. The obtained magnetic-electrical powders classified by aggregate complex of their features as segnetomagnetics, containing a dielectric material as a carrying nucleus, particularly the quartz on that surface one or more layers of different compounds were synthesized having thickness up to 1050nm showing magnetic, electrical properties and others. The similarity of the structure of surface layers of quartz particles subjected to mechano-chemical processing and nano-structure cluspol (clusters in a polymer matrics) material was alsoconfirmed by the fact that the characteristics of ferromagnetic quartz of insulating nano-composite powder were changed with time, after its preparing process was completed.

Gel-Casting 및 마이크로파 기상반응소결에 의한 질화규소 세라믹 제조에 대한 연구(I) : Gel-Casting에 의한 실리콘 성형체의 제조 (Fabrication of Silicon Nitride Ceramics by Gel-Casting and Microwave Gas Phase Reaction Sintering(I) : Silicon Gel-Casting)

  • 배강;우상국;한인섭;서두원
    • 한국세라믹학회지
    • /
    • 제48권5호
    • /
    • pp.348-353
    • /
    • 2011
  • By gel-casting, the silicon-polymer green bodies were prepared for silicon nitride ceramics, sintered by microwave gas phase reaction. Considering the viscosity and the idle time of slurries, we decided the operational conditions of related processes, and the optimum concentrations of raw materials powders, organic monomers, cross-linker, dispersant, initiator, and catalyst. So we could get the machinable green bodies, having about 50 MPa of bending strength without cracks by selecting drying conditions carefully.

다공성 실리카 에어로겔을 이용한 복합단열재의 특성에 관한 연구 (A Study on Properties of Thermal Insulation Board Prepared by Porous Silica Aerogel)

  • 윤종국;구경완
    • 전기학회논문지
    • /
    • 제61권9호
    • /
    • pp.1362-1367
    • /
    • 2012
  • High porous silica aerogel/polyurethane polymer composite was manufactured by cross-linking polymerization of polyurethane foaming process. The properties of microstructure, mechanical strength, and thermal properties were investigated for its various applications. The superhydrophobic silica aerogel powders were used for highly thermal insulation filler materials. The thermal conductivities can be resulted 0.07 W/mK to 0.13 W/mK, by decreasing the contents of silica aerogels in composite materials. It is found that the polymerization formulation by organic binders can be applied to heavy industires, building materials, and various industries.