• Title/Summary/Keyword: polyester system

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Effects of Weaving Machine Characteristics on the Physical Properties of PET Fabrics (III) (직기 특성이 PET직물 물성에 미치는 영향(III))

  • Kim Seung Jin;Jin Young Dae;Kang Ji man;Jung Gee Jin
    • Textile Coloration and Finishing
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    • v.16 no.5
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    • pp.48-53
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    • 2004
  • This study surveys the tension differences between Textec and Vamatex looms and analyses fabric mechanical properties using KES-FB system according to warp and weft tension differences. Fabric is designed as 5 harness satin weave using 150d/48f warp and 200d/384f weft polyester filaments, and is woven by $Omega^{\circledR$-Panter rapier loom by Textec Co.Ltd and P1001es rapier loom by Vamatex Co.Ltd., respectively. These grey fabrics are processed on the same dyeing and finishing processes. Weavability is also analysed by measuring warp tension variation according to the warp position. The relationship between shed amount and the warp tension on one fixed heald frame is surveyed, and the relationship between end breaks and warp and weft tensions is also discussed.

Mathematical Modeling of the Roundness for Plastic Injection Mold Parts with Complicated 3D curvatures (복잡한 3차원 곡면을 가지는 플라스틱 사출 성형품을 위한 진원도의 수학적 모델링)

  • Yoon, Seon Jhin
    • Design & Manufacturing
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    • v.13 no.2
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    • pp.6-11
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    • 2019
  • In this study, we constructed the mathematical model to evaluate the roundness for plastic injection mold parts with complicated 3D curvatures. Mathematically we started off from the equation of circle and successfully derived an analytical solution so as to minimize the area of the residuals. On the other hand, we employed the numerical method the similar optimization process for the comparison. To verify the mathematical models, we manufactured and used a ball valve type plastic parts to apply the derived model. The plastic parts was fabricated under the process conditions of 220-ton injection mold machine with a raw material of polyester. we experimentally measured (x, y) position using 3D contact automated system and applied two mathematical methods to evaluated the accuracy of the mathematical models. We found that the analytical solution gives better accuracy of 0.4036 compared to 0.4872 of the numerical solution. The numerical method however may give adaptiveness and versatility for optional simulations such as a fixed center.

Experimental study on the optimum pulse jet cleaning conditions of a rectangular bag-filter system (사각형 여과집진기 충격기류 시스템의 최적탈진조건에 관한 실험적 연구)

  • Piao, Cheng Xu;Kim, Tae Hyeung;Li, Xiao Yu;Ha, Hyun Chul;Jung, Jae Hun
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.18 no.3
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    • pp.189-203
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    • 2008
  • Cylindrical bag filter system with pulse jet cleaning has been the most common device to control particle laden exhaust gas from the various industrial processes. But, it has many shortcomings due to particle reattachment and frequent bag rupture. In recent years, rectangular type bag filter system has been developed to overcome the problems associated with the cylindrical system. However, not many studies about the rectangular system were not done, compared to the cylindrical system. In this study, the optimum pulse jet cleaning conditions were thus tested by the series of experiments. The factors tested in this study are pulse distance, pulse pressure, pulse duration, the number of holes for pulsing and bag materials. A single bag ($1,500mmL{\times}50mmW{\times}300mmH$) system and a multi-bags (3 bags in a row) were tested separately. The highest removal efficiency with a single bag system was found at the conditions with pulse distance of 10cm, pulse pressure of $3kg/cm^2$, pulse duration of 0.3s, pulse jet number of 6 and Polyester bag. With the multi-bags system, the best cleaning conditions were found at the bag interval of 20cm with the simultaneous pulsing and the bag interval of 15cm with the serial pulsing.

An Experimental Study on the Effect of Air Space on the Absorption Property of Composite Absorption System (배후공기층이 복합흡음구조의 흡음특성에 미치는 영향에 관한 실험적 연구)

  • Oh, Yang-Ki
    • KIEAE Journal
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    • v.1 no.2
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    • pp.47-54
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    • 2001
  • Single sound absorbers such as porous materials, panels, and Helmholts resonators have limited performance with some extents of frequency region. For example, porous materials do not attenuate low frequency sounds, while panels do not absorb high frequency sounds. Composite absorption structure with coverings, porous materials, and air gaps are an alternative for wide band sound absorption. Slits, panels, perforated panels are those materials for coverings, glass wool, mineral wool, polyester, and polyurethane are frequently used porous materials. Air gap between the porous material and background surface is one of major factors which governs the absorption characteristics of composite absorption structures, especially in the low frequency area. Calculations and measurements show that the absorption coefficients of composite absorption structure, in mid and low frequency bands, are getting higher with increased air gaps. Perforated panels rather than slits and panels are good coverings with higher number as far as absorption coefficient is concerned. Perforated panels with porous materials and 37 cm of air gaps in background have high absorption coefficients for all frequency bands, above 0.7 to 1.0. All measurements are performed in reverberation chamber, Mokpo National University, according to ISO 354 and ISO 3382.

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Basic Study of Weaving Structure and Durability for Fabric-type ECG Sensor Design (직물형 ECG센서 설계를 위한 제직구조 및 내구성에 대한 기초연구)

  • Ryu, Jong-Woo;Jee, Young-Joo;Kim, Hong-Jae;Yoon, Nam-Sik
    • Textile Coloration and Finishing
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    • v.23 no.3
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    • pp.219-226
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    • 2011
  • Recently, study of functional clothing for vital sensing is focused on improving conductivity and decreasing resistance, in order to enhance the electrocardiogram(ECG) sensing accuracy and obtained stable environmental durability on operation condition. In this study, four ECG fabrics that having different componnt yarns and weaving structures were produced to analyze their environmental durabilities and electric properties under general operation conditions including different physical and chemical stimulation. For outstanding electric properties and physical properties, the optimized ECG sensing fabric should consist of a fabric of 2 up 3 down twill structure containing 210de silver-coated conductive yarns and polyester yarn in warp and weft directions respectively. The selected fabric has $0.11{\Omega}$ which is relative lower resistance than otherwisely produced fabrics under ECG measurement condition. And it has 7% stable resistance changes under 25% strain and repeated strain.

A Study on the Rotating Ring Using Air Bearing in Yarn Manufacturing Process (방적공정에 있어서 공기 베어링을 이용한 회전링에 관한 연구)

  • Jang, Seung-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.622-630
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    • 2010
  • The increase of the spindle speed to enhance the productivity in ring spinning processes has been limited by yarn tension and heat generation of the traveller/ring. The main causes of yarn tension are 1) the force added directly to the yarn by the rotation of the spindle and 2) the centrifugal force exerted by the yarn balloon generated by traveller rotation. The dominant causes of heat generation are 1) the friction between the ring and traveller and 2) the friction between the traveller and yarn. These factors cause yarn end-breaks and heat damage. In the case of the staple yarn manufacturing process for PET (polyester) and nylon (a heat plasticity material), the rotational speed of the ring spinning system has deteriorated to 10,000rpm. The objective of this study was to develop a rotating ring which has dynamic stability, high productivity and a simple structure to overcome the limitations of the conventional fixed ring/traveller system. The results of this study revealed that the spinning tension could be reduced by 67.8% using the newly developed rotating ring.

A Study on Dyeing Properties of Self Moisture Control Knitted Fabric (수분 반응형 자기조절 섬유의 복합조직 편물에 대한 염색성 고찰)

  • Kim, Eun-Mi;Noh, Yong-Hwan;Yang, Gwang-Ung;Choi, Jae-Hong
    • Textile Coloration and Finishing
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    • v.26 no.2
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    • pp.79-87
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    • 2014
  • Dyeing fabric weaved with two or more kinds of fiber in different section has various dyeing interactions caused by different material properties of them. Newly developed knit fabric was used in this study. It composited by two different blocks, each block is included PET fiber and CDP fiber separately. Build-up properties with cation dyes and disperse dyes were good having average 83% of dyeing exhaustion yield on 5% o.w.f. dye concentration. As depending on dyeing methods, there were not showed direct interaction between cation dyes and disperse dyes. This result could be considered their different dyeing mechanism. Compatibility was best in S-type disperse dyes investigated their critical absorption range as $120^{\circ}C{\sim}130^{\circ}C$. Wash fastness was generally good in most dye.

Properties of Stretchable Electrode Pattern Printed on Urethane Film (우레탄 필름에 인쇄된 신축 가능한 전극 패턴의 특성)

  • Nam, Su-Yong;Kwon, Bo-Seok;Nam, Hyun-Jin;Nam, Ki-Woo;Park, Hyo-Zun
    • Journal of Power System Engineering
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    • v.22 no.1
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    • pp.64-71
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    • 2018
  • Currently, functional patterns are formed by screen printing on stretchable films, and they are applied to wearable and stretchable devices. In this study, three types of silver paste were prepared using three polyester binders with different Tg and molecular weights in order to impart elasticity to the conductive pattern itself. Rheological properties and DSC measurements were performed for each silver paste. Then, each silver paste was screen printing and cured by an IR dryer to evaluate adhesive strength, pencil hardness, resistance and surface shape change according to strain. As a result, it was found that the silver paste using a binder with a low Tg and a high molecular weight has the smallest resistance change depending on the strain. Namely, it was found that it is most preferable to use a binder with a low Tg and a high molecular weight as the stretchable electrode.

Removal of Suspended Solids from Stormwater Runoff Using a Fabric Filter System (섬유필터를 사용한 강우유출수의 부유물질 제거 방법의 개발)

  • Koo, Young Min;Kim, Jaeyoung;Kim, Byung Ro;Seo, Dongil
    • Journal of Korean Society of Environmental Engineers
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    • v.37 no.3
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    • pp.165-174
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    • 2015
  • Non-point source pollution associated with suspended solids in stormwater has been known to often adversely affect surface water ecosystems. Various methods of treating stormwater in the basin area before the stormwater reaches the receiving body of water have been developed. However, these treatment methods tend to be costly to install and also to maintain. In this study, an economical way of removing TSS (total suspended solids) from stormwater runoff with a fabric filter system was developed. Polyester was chosen as a fabric-filter material, because it was found to be economical in cost and relatively resistant to various chemicals. An experimental device was developed and used to determine filtration rates through polyester fabric samples of a series of several pore-opening sizes ($20{\mu}m$ to $94{\mu}m$) under a series of water-heads (0.25 to 1 m). It was found that the filtration rate increased as the size of water head increased. It was also found that the smaller the pore size of the fiber filter was, the higher the TSS removal efficiency was. However, the TSS removal efficiency was not found to be much different among the filters with different sizes of pore opening due to the fact that most mass of TSS was associated with large particles.

A Study on the Weight Loss Treatment and Characteristics of Nylon 6 Fiber (나일론 6 섬유의 감량가공 및 특성 연구)

  • Lim, Sung Chan;Lee, Hyun Woo;Lee, Hyun Jae;Won, Jong Sung;Jin, Da Young;Lee, Seung Goo
    • Textile Coloration and Finishing
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    • v.27 no.3
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    • pp.175-183
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    • 2015
  • Weight loss treatment of a fiber leads an improvement of its handle and drape properties. Hydrolysis of a fiber is commonly known as a method to reduce its weight of 5-40%. Most of the studies on the weight loss treatment are mainly based on polyester fibers and there has been almost no study on the weight reduction of nylon fibers. In this study, however, in order to develop a use of nylon 6 fiber for the industrial applications such as toothbrush, underwear, carpet and more, weight loss treatment of a nylon 6 fiber was carried out. Under various treatment conditions, morphological analysis were done to observe the change in the structure of the surface and analysis. From the observation of formic acid treated nylon 6 fiber, there were many etched and deformed morphologies. Thermal and crystalline properties were analyzed to find the changes in the crystal structure caused by the weight loss treatment. There were little differences in the crystalline properties of nylon 6 fiber by formic acid treatment. Tensile strength of nylon 6 fiber decreases with acid concentration. The FITR peak intensity of the amide bond decreases with formic acid concentration.