• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.3
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• pp.353-358
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• 2010

This research introduces a new and improved design for a pneumatic cylinder driven roll feeder wherein each of the principal rotating feeder parts is configured so as to have feeding accuracy and to be low manufacturing cost. The feed pitch accuracy of the proposed roll feeder was evaluated by measuring lengths of cut offs of the strip stock with a shear attached to an air press. The air press was designed, manufactured, and mounted on the same table of the proposed roll feeder such that the strip stock maintained horizontal plane until the strip stock entered into the shear. The proposed roll feeder and the air press were designed to be operated automatically by a PLC employed controller. The feed pitch accuracy of the proposed roll feeder was analyzed by setting the pitch as 10, 12.5, and 15mm. At each predetermined feed pitch, the proposed roll feeder was tested 300 times as one test set and replicated three times. The average lengths of the cut offs of the strip stock ranged from 9.98 to 10.13mm, from 12.42 to 12.57mm, and from 14.96 to 15.06mm at the predetermined 10, 12.5, and 15mm feed pitch, respectively, among the total of 900 samples of each feed pitch. Main cause of variation of the length of the cut off of the strip stock fed by the proposed roll feeder was considered to be fluctuation of the air press during recompressing period of the air compressor to pressurize the air in the air tank. The largest difference between the maximum and the minimum length of the cut off was appeared while the air compressor recompressing the air. The air compressor used for this study restricted the air delivered to the proposed roll feeder while it was still running. Thus, this air delivery restriction problem should be improved by stabilizing the air press while the proposed roll feeder is running.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.10
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• pp.194-199
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• 2001

In this paper, we propose a new locomotive mechanism using impulsive force for microcapsule-type endoscope. It has the compact size for movement in the colon and actuating mechanisms for hi-directional movement. The actuating mechanism resembles a pneumatic cylinder and consists of body, inertia mass(piston). spring. pneumatic source and calve. When valve is ON, the pneumatic impulsive force between piston and body drives them in two opposite direction. As the air in the body is passed away, the contrary movements are occurred by spring reaction. Therefore, the direction of body's motion is determined by the relative magnitude of two opposite impulsive forces, i.e., pneumatic and spring force. The effect of two impulsive forces can simply be controlled by On-Off time of solenoid valve.

• Journal of Korean Institute of Industrial Engineers
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• v.21 no.4
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• pp.593-608
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• 1995

In this study two issues are considered, one is to develop a pneumatic servomechanism using a direct-connected circuit between inlet and outlet, the other is to design two kinds of advanced controllers such as fuzzy and PID controllers for a fingering system. Besides, the application of the advanced controllers to the newly proposed servomechanism is presented. The procedure of this study is composed of following 6 steps : [Step 1] Structuring of a control system; [Step 2] Development of a pneumatic circuit for the servomechanism ; [Step 3] Characteristic analysis of the valve and cylinder systems ; [Step 4] Determination of optimal parameters of the PID controller ; [Step 5] Design of a fuzzy controller and parameter tuning; and, [Step 6] Experimental analysis of fuzzy and PID controllers. Experimental results show that the newly proposed pneumatic servomechanism has good performance and, not only the performance of the fuzzy controller is better than that of the PID controller but also the fuzzy controller fits well to the control of the pneumatic servomechanism.

• Proceedings of the KSME Conference
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• 2004.11a
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• pp.980-985
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• 2004

This paper shows a performance analysis for conical type sealless cylinders and rod bearings. The pistons without seal have partly cylindrical and conical shapes. 2 dimensional Reynolds equation and FD(finite differential) numerical techniques are utilized for the performance analysis. The relationship among self-centering forces and leakage flows are investigated. Also, optimal design values for a sealless cylinder are presented. A prototype of sealless cylinder which had rod bearing with four pockets, five pockets, and six pockets was manufactured respectively. Leakage flow test is conducted to evaluate performance of piston and rod bearing in sealless cylinder.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.824-827
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• 2003

The study of Sealless Cylinder is presented. The cylinder has a piston with air bearing. The piston has a partly cylindrical and partly conical shape. The description of system geometry is follows by the flow rate equations. Then pressure distribution and Bearing force equations are derived. Several non dimensional parameters are suggested. The relationship among bearing force, leakage flow and geometry of the bearing is investigated by simulation. And determination method for optimal design of sealless cylinder is given. A prototype of seatless cylinder which had rod bearing with four pockets, five pockets, and six pockets was built respectively.

• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1911-1915
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• 2003

The study of Sealless Cylinder is presented. The cylinder has a piston with air bearing. The piston has a partly cylindrical and partly conical shape. The description of system geometry is follows by the flow rate equations. Then pressure distribution and Bearing force equations are derived. Several non dimensional parameters are suggested. The relationship among bearing force, leakage flow and geometry of the bearing is investigated by simulation. And determination method for optimal design of sealless cylinder is given. A prototype of sealless cylinder which had rod bearing with four pockets, five pockets, and six pockets was built respectively.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.973-977
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• 2004

A pneumatic cylinder used to sliding seal which seal the element one to another in relative motion. It is difficult to accuracy control because of adhesion phenomenon. To confirm this phenomenon, it is carried to friction force test and analysis for bellows type rodless cylinder. In the rodless cylinder of this type, friction force test is very important. Through the theoretical analysis of shock absorber obtained the optimal design of bellows type rodless cylinder. As the result of the friction force test, LM Guide type is suitable for work under low friction force.

• Elastomers and Composites
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• v.50 no.4
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• pp.251-257
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• 2015

The rubber seal is a part inserted into servo cylinder to keep the air pressure constant. In order for efficient movements of the servo cylinder, the frictional coefficient of the rubber seal needs to be minimized while the sealing is maintained. In this work the friction characteristics of rubber seal specimen are tested on metal plate at various conditions. The experimental conditions include roughness level, applied pressure, lubrication, and rubbing speed. The design of experiment approach is taken to assess the effect of each parameter. The nonlinear frictional response of the rubber is applied to the FEM model simulating the servo cylinder movement. The result demonstrates that precise optimization of the servo cylinder movement must be preceded by preliminary experiments coupled with the theory and FEM model.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.54 no.1
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• pp.73-80
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• 2018

Intermittent duty of emergency generator has problems emitting large quantities of PM and NOx in exhaust gas. The aim of this study is to propose DPF system which can be applied to medium-large emergency generators. The system is composed of soot dust collector, silencer and filter trap, which is designed to reduce PM emissions at the emergency generator start-up. The pneumatic system controls a flow direction of exhaust gas to pass through the soot collector and filter trap until the engine reaches complete combustion condition. An experiment is performed to measure PM content and concentration to analyze the performance and characteristics of the proposed system.

• Journal of Institute of Control, Robotics and Systems
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• v.11 no.11
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• pp.950-955
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• 2005

A automatic component inserting system for industrial PCB is developed in this paper. This system has not been developed in Korea. Most domestic companies produce PCB manually. This process requires highly-skilled staff. Therefor, we developed a PCB inserting system for automation of the process and improved productivity. There are low parts in this system; press, table, tool change and control part. A hybrid press cylinder with pneumatic and hydraulic is used in the press part. The table part consists of pneumatic actuators, stepping motors and ball-screw mechanism. In the tool change part, upper tools can be exchanged automatically for the inserting of various components. The control part consists of motor drivers, PLCs and power supply.