• Title/Summary/Keyword: pneumatic control

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Electro-pneumatic regulator using multilayer PZT actuator (적층형 압전액추에이터 방식 전-공 레귤레이터)

  • Yun, So-Nam;Kim, Chan-Yong;Park, Jung-Ho;Youn, Dong-Won
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.979-984
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    • 2007
  • This paper presents a new control mechanism for the proportional pressure control which is accomplished by electro-pneumatic regulator using two PZT actuators. The electro-pneumatic regulator of this study is 2-stage type and consists of two piezoelectric actuators, a controller and a main poppet valve. The piezoelectric actuators are multilayer bender type and are controlled by digital signal. Proportional pressure control technique is very important because that can derive improvement of product quality and driving ability in the pneumatic system. Solenoid actuator method for pressure control is widely used but this actuator has a high power consumption characteristics. So new actuator is required for the energy saving. In this study, PZT actuator for the pressure control was fabricated and experimented instead of the conventional type solenoid actuator. Experiments for the new control mechanism of the elector-pneumatic regulator were operated under the input condition of 0.4[MPa] and it was confirmed that this mechanism has a good control characteristics to the response sensitivity and hysteresis.

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Study on the Effective Operating Method of on-off Valves for a Pneumatic Servo System (개폐식 밸브를 사용한 공기압 서보 시스템의 효율적 밸브 개폐 방법에 관한 연구)

  • 황웅태;최서호;이정오
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.109-116
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    • 1998
  • This paper is concerned with effective operating method of pneumatic on-off valves for improving position control accuracy, valve life-time and position settling time using modified pulse width modulation with dead-zone (MPWMD). The pneumatic system using on-off valves has advantage of simple construction and low cost compared with a system with servo-valves. The performance of the proposed control method is investigated experimentally for the position control of a pneumatic cylinder using on-off valves. Experimental results show that the proposed algorithm for valve operation can be used to obtain fast and accurate position control compared to the conventional PWMD algorithm. It is also shown that the use of the proposed MPWMD algorithm for the position control significantly reduces the number of valve switching and noise.

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A Study on the Modeling of a Position Control System with a Pneumatic Cylinder Considering Transfer Characteristics of a Transmission Line (전달 관로의 전달특성을 고려한 공기압 실린더 구동장치의 모델링에 관한 연구)

  • Kang B.S.;Jang J.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.2
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    • pp.20-25
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    • 2004
  • In this study, a position control characteristics of pneumatic cylinder with transmission line is analyzed. Dynamic characteristics of transmission line using compressible fluid is changed by the flowing stiles of the fluid the diameter and the length of the line. But, the effect of the change of dynamic characteristics of transmission line by the flowing states on the position control characteristics can be neglected because of the friction force of the pneumatic cylinder. So, We assume that the position control characteristics is affected by the diameter and length of the transmission line. The experimental results according to the change of parameter of the transmission line show that the relation between the parameter of the transmission line and the position control characteristics of pneumatic cylinder driving system with the transmission line.

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Experimental Study of Cushioning Pneumatic Cylinder with Meter In/Meter Out Control System (메타인 및 메타아웃 제어에 의한 공기압 실린더의 쿠션특성에 관한 실험적 연구)

  • 김동수;이상천
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.97-104
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    • 2000
  • Pneumatic cylinder is widely used for mechanical handling systems. Often, the impact occurs at the both ends points of pneumatic cylinder and generates destructive shock with in the structural operating members of the machine or equipment. To reduce the damage of system, therefore, shock absorbing devices are required. Cushioning of pneumatic cylinders at one or both ends of piston stroke is used to reduce the shock and vibration. The cylinder body have to withstand under high velocity and load. In this research, the pneumatic cushioning cylinder moving tests have been conducted for different load mass and supply pressure. The velocity of pneumatic cylinder actuation system with multiple orifice cushion sleeve which is set vertically controled with meter-in/out system. This study examines the dynamic characteristics of pneumatic cylinder with cushion devices. It turns out that the cushion pressure is mainly a function of the external load rather than the supply pressure. The cushion region characteristics was also revealed in the meter-in system.

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Development of a pneumatic actuator for Micro-Positioning control (미세 변위제어를 위한 공압 액추에이터 개발)

  • 손영선;이동주;이종옥
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.429-434
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    • 2002
  • In order to improve the accuracy in the field of simiconductor and LCD research equipment, the demand of XYZ stage which is possible to control X axis, Y axis and Z axis has been increased steadly in place of the existing XY stage which is only practicable to X & Y axis positioning control. This paper presents a new pneumatic actuator for Micro-positioning control in the XYZ stage. Air pressure in a pneumatic actuator is controlled by the E/P Regulator. The control range of pneumatic actuator is about 100 micro-meters and it's construction concept is easy to apply a practical state

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Displacement Control of Pneumatic Actuator Equipped with PLC and Proximity Sensors (PLC와 근접센서를 이용한 공압 실린더의 변위제어)

  • Kim, Gun-Hoi;So, Jung-Duck
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.90-96
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    • 2008
  • A pneumatic system was proposed to evaluate displacement accuracy of the pneumatic actuator without external load and to analyze capability of integration of the proposed valve system. The proposed pneumatic system consisted of a combination of pneumatic valves, two proximity sensors, and a programmable logic controller(PLC). The position controller is based on the PLC controller connected with the proximity sensors. Displacement accuracy of the pneumatic cylinder stroke was tested by varying air pressures of the supply and discharge-side and strokes of the pneumatic cylinder. The displacement accuracy of the pneumatic cylinder stroke increased as the supply and discharge side of air pressure increased at the stroke length of 133mm. Also the displacement accuracy increased as the stroke length increased with a fixed supply and discharge side of air pressure of the pneumatic cylinder as 3.5 and $4.5kg/cm^2$, respectively. The most accurate displacement of the pneumatic cylinder(i.e., standard deviation of 0.01 mm) was obtained at the supply and discharge side of air pressure of 4.0 and $5.0kg/cm^2$, respectively, and strokes of 170 and 190 mm among arbitrarily selected supply and discharge side air pressures and strokes.

A Study on the Meter-Out and Meter-In Speed Control Characteristics in Pneumatic Cushion Cylinders (공기압 쿠션 실린더의 미터아웃/미터인 속도제어 특성에 관한 연구)

  • Kim, Do-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.1-7
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    • 2013
  • Pneumatic cylinders are widely used to actuators in automatic equipments because they are relatively inexpensive, simple to install and maintain, offer robust design and operation, are available in a wide range of standard sizes and design alternatives. This paper presents a comparative study among the dynamic characteristics of meter-out and meter-in speed control of pneumatic cushion cylinders with a relief valve type cushion mechanism. Because of the nonlinear differential equations and a requirement for simultaneous iterative solution in a mathematical model of a double acting pneumatic cushion cylinder, a computer simulation is carried out to investigate pressure, temperature, mass flow rate in cushion chamber and displacement and velocity time histories of piston under various operating conditions. It is found that the piston velocity and pressure response in meter-in speed control are more oscillatory than with meter-out those when pneumatic cushion cylinders are driven at a high-speed. In meter-out speed control, the effective area of the flow control valve is larger than that of meter-in, and the supply pressure has to be much higher than the pressure required to move the load because it has also to overcome the back pressure in cushion chamber.

Optimal servo control of pneumatic actuator with time-delay (공기압 액츄에이터의 시간지연을 고려한 최적 서보제어)

  • 진상호
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1455-1458
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    • 1996
  • In this paper trajectory tracking control problems are described for a robot manipulator by using pneumatic actuator. Under the assumption that the so-called independent joint control is applied to the control system, the dynamic model for each link is identified as a linear second-order system with input time-delay by the step response. Then, an optimal servo controller is designed by taking account of such a time-delay. The effectiveness of the proposed control method is illustrated through some simulations and experiments for the robot manipulator.

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Development of pneumatic servo control algorithm using fuzzy rule (Fuzzy rule을 이용한 공압 서보 제어 알고리즘의 개발)

  • 박상덕;정규원;염영일
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1127-1132
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    • 1991
  • Pneumatic control system has been used mainly for endpoint position control because of the compressibility, viscosity and low output stiffness of air which causes nonlinear flow characteristics. In this paper, pneumatic position control algorithms using fuzzy rule were developed to achieve faster and more stable response than conventional PI control algorithm. The performances of the proposed algorithms were compared by computer simulations with them of PI controller. From those simulations it was shown that the proposed algorithms are more efficient about settling time, steady state error and overshoot than PI control algorithm.

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Performance Enhancement of Pneumatic Vibration Isolation Tables in Low Frequency by Active Control (공압능동제어를 이용한 저주파 영역에서의 공압제진대 제진성능 개선에 대한 연구)

  • Shin, Yun-Ho;Oh, Ki-Yong;Lee, Jeung-Hoon;Kim, Kwang-Joon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.1 s.118
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    • pp.72-79
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    • 2007
  • As environmental vibration requirements on precision equipment become more stringent, use of pneumatic isolators has become more popular and their performance is subsequently required to be further improved. Dynamic performance of passive pneumatic isolators is related to various design parameters in a complicated manner and, hence, is very limited especially in low frequency range by volume of chambers. In this study, an active control technique, so called time delay control which is considered to be adequate for a low frequency or nonlinear system, is applied to a single chamber pneumatic isolator. The procedure of applying the tine delay control law to the pneumatic isolator is presented and its effectiveness in enhancement of transmissibility performance is shown based on simulation and experiment. Comparison between passive and active pneumatic isolators is also presented.