• 제목/요약/키워드: plate rolling

검색결과 178건 처리시간 0.021초

열간 압연 공정의 신근사해법 (An Approximate Analysis of Host Strip Rolling-a New Approach)

  • 전만수;강윤호;황상무
    • 대한기계학회논문집
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    • 제14권5호
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    • pp.1155-1165
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    • 1990
  • 본 연구에서는 롤압력과 롤토크를 예측하는 새로운 방법이 제시된다. 이 방 법은 롤 간극에서의 자세한 변형도속도의 분포를 예측할 수 있으며, 특히 롤압력과 롤 토크의 계산에 필요한 유동응력 분포도 계산할 수 있다. 이 방법을 이용하여 압연조 건과 재료성질이 롤압력, 압하력, 롤토그 등에 미치는 영향을 조사하였다. 또한, 이 방법에 의해서 예측된 결과를 참고문헌과 포항제철의 공정 데이터로부터 발췌한 실험 데이터와 비교하였으며, 유한요소 해석결과와도 비교하였다.

후판 압연중 발생하는 판의 하향벤딩시 선단부 판 형상의 고찰 및 곡률예측 (Strip Shape Analysis and Curvature Prediction of Front End Downward Bending in Plate Rolling by Finite Element Method)

  • 이중형;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.110-114
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    • 1997
  • The major object in this report is the curvature prediction of front end downward bending in plate rolling. Because of relations front end shape and curvature in plate, many simulations were carried out to obtain empirical model. Simulation conditions, for example the position and the size of bottom stripper or roller table etc., were limited to the POSCO conditions. Though the result in this report can be applied to the special case, the tendency of this result is similar to the many cases. So the empirical model equation can be improved or expanded to many simulation conditions.

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18Cr-10Mn-0.44N2 고질소강의 열연공정개발에 관한 연구 (A Study on the Development of Hot Rolling Process for 18Cr-10Mn-0.44N2)

  • 김영득;조종래;이종욱;배원병
    • 소성∙가공
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    • 제20권4호
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    • pp.296-302
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    • 2011
  • The objective of this paper is to determine the effect of process parameters on the behavior of a 18Cr-10Mn-$0.44N_2$ nitrogen steel sample deformed by hot rolling. Compression tests were carried out at high temperatures to determine the flow stresses needed for a finite element(FE) analysis. The strain rate, ranging from 0.1 to $1.0s^{-1}$, significantly affected the flow stress at temperatures higher than $1,000^{\circ}C$. Non-isothermal rolling simulations and laboratory rolling tests were performed with plate specimens 14.5mm thick, 135mm wide and 226mm long. A rolling reduction of 15% per pass leading to a cumulative rolling reduction of 60% was determined as optimal. The extension ratio of 176.5% in the length direction was about 30.4 times greater than the extension ratio of 5.8% in the width direction. Isotropic properties for tensile strength, microstructure and grain size were measured after mock-up hot rolling tests. The results from the mockup tests were found to be in good agreement with those of the simulations.

횡 방향으로 운동하는 투과성 진자판을 이용한 파랑에너지 차단과 추출 (Block and Extraction of Wave Energy Using a Rolling Porous Pendulum Plate)

  • 조일형
    • 한국해안·해양공학회논문집
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    • 제30권4호
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    • pp.180-190
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    • 2018
  • 파랑 중 횡 방향으로 운동하는 투과성 진자판을 파랑에너지를 차단과 추출을 동시에 하는 복합 시스템으로 활용하는 기초 연구를 수행하였다. Porter and Evans(1995)가 제안한 Galerkin 방법을 사용하여 투과성 진자판에 대한 회절과 방사 문제를 풀어 반사율과 투과율, 운동변위, 그리고 추출파워를 구하였다. Galerkin 방법은 고유함수전개법 보다 수렴성이 좋기 때문에 짧은 계산시간에도 불구하고 정확한 해를 주었다. 투과성 진자판이 불투과성 진자판 보다 파랑에너지 추출과 차단 측면에서 모두 효과적이라고 말할 수는 없지만 파랑 하중을 줄일 수 있고 해수 교환이 가능하다는 장점은 지니고 있다.

Finite-Slab element investigation of square-to-round multipass shape rolling

  • 이상매;김낙수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1991년도 춘계학술대회 논문집
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    • pp.251-255
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    • 1991
  • The primary objectives of the rolling process are to reduce the cross section of the incoming material while improving its properties and to obtain the desired section at the exit from the rolls. Many engineering metals, suchas aluminium alloys, copper alloys, and steels are often cast intoingots and are then further processed byhot rolling into blooms, slabs, and billets, which are subsequently rolled into other products such as plate, sheet, tube, rod, bar, and structural shapes. In shape rolling a round or square bar is rolled in several passes into various shapes. During eachpass, the bar elongates as well as spreads. Thus, a very complex three-dimensional metal flow takes place. In this paper TASKS results for the simulation of a 7 pass square-to-round shape rolling are presented. The results are verified by comparing it with experimental results from a previous study conducted at the Battelle Columbus Labs

FEM해석을 이용한 후판 냉간교정 연구 (Research on Cold Leveler in Thick Plate Mill using FEM)

  • 이종빈;천명식;박해두
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.233-235
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    • 2007
  • Finite element analysis was conducted for cold roller leveler to verify numerical model of roller leveler developed by POSTECH. On-line model of roller leveler was developed to predict rapid and precise roll intermesh of roller leveler in thick plate mill. The cold roller leveler in thick plate mill was analyzed using MARC & MENTAT and the results are compared with the results of numerical model of roller leveler calculated by POSTECH.

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볼과 Plate간의 건식 구름접촉현상에 관한 실험적 고찰 (Experimental Study of Unlubricated Rolling Contact between Ball and Plate)

  • 차금환;황동환;김대은
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1995년도 제21회 학술대회
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    • pp.25-30
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    • 1995
  • 본 연구에서는 건식 구름접촉시 발생하는 tribological한 현상들을 plate on ball tester를 이용하여 실험적으로 고찰하였다. 실험의 주된 관심은 각 열처리 방법으로 제작한 시편에 대하여 건식 구름접촉시 cycle수에 따른 plate의 표면 거칠기, 트랙의 형상, 졍도 및 구름저항의 변화이며 이런 자료를 토대로 열처리공정의 차이에서 오는 정도수명 및 피로수명에 대한 상대평가를 통해 마찰, 마멸의 저감에 적합한 열처리방법을 제시하고자 한다.

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냉간 압연 공정에 의한 두께 $36{\mu}m$ 동극박 제조 공정 해석 (Fabrication of copper thin foils with 36 microns by cold rolling)

  • 이상호;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.413-416
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    • 2007
  • In general, by means of the electrodepositing technique, a copper foil sample was prepared with a high purity and a high density. But the mechanical properties of the electrodepositing copper foil was lower than it's the rolling copper foil. However, the production of copper foil with approximately 36 microns thick in rolling process was very difficult. This paper describes the outline of the high accuracy cold rolling in 6 high mill which was developed for the purpose of rolling very thin accurate gauge copper foil(36 micron thick), and give several rolling characteristic of 600 mm wide copper foil. a) Large strain can be accumulated pass by pass in industrial multi-pass rolling processing to overcome large critical strain for thickness accuracy through optimization of rolling schedule. b) Also, permissible tension for rolling 0.45 $\sim$ 0.036 mm thick copper strip stably in accordance with the each pass work had been established by FEM simulation results. c) During the plate rolling process, considerable values of the forces of material pressure on the tool occur. These pressures cause the elastic deformation of the roll, thus changing the shape of the deformation region. A numerical simulation of roll deflection during cold rolling is presented in the paper. d) The proposed pass schedule can roll very thin copper foil of 36 micron thickness to a tolerance of ${\pm}1$ microns. The validity of simulated results was verified into rolling experiments on the copper foil.

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6단 압연롤 크라운을 고려한 동극박 냉간 압연 패스스케줄 설계 (Design of Rolling Pass Schedule in Copper Thin Foil Cold Rolling According to Roll Crown of 6 High Mill)

  • 이상호;옥순영;황인엽;황원제;김병민
    • 한국정밀공학회지
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    • 제25권11호
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    • pp.66-72
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    • 2008
  • During the plate and foil cold rolling process, considerable values of the force of material pressure on the tool occur. These pressures cause the elastic deformation of the roll, thus changing the shape of the deformation legion. Rolled copper foils should be characterized by a good quality and light dimensional tolerances. Because of automation that is commonly implemented in flat product rolling mills, these products should meet the requirements of tightened tolerances, particularly strip thickness, and feature the greatest possible flatness. The shape of the roll gap is influenced by the elastic deformation of rolls parts of the rolling process affecter of the pressure force. However, to control roll deformation should be difficult. Because the foil thickness is very thin and the permissible deviations in the thickness of foil are small. In this paper, FE-simulation of roll deformation in thin foil cold roiling process is presented.

Highly Thermal Conductive Alumina Plate/Epoxy Composite for Electronic Packaging

  • Jeong, Un Seong;Lee, Yoon Joo;Shin, Dong Geun;Lim, Hyung Mi;Mun, So Youn;Kwon, Woo Teck;Kim, Soo Ryong;Kim, Young Hee;Shim, Kwang Bo
    • Transactions on Electrical and Electronic Materials
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    • 제16권6호
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    • pp.351-354
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    • 2015
  • In this study, alumina plates 9~25 μm in size were used as thermal fillers, and epoxy resin was used as a polymer matrix. Oriented alumina plate/epoxy composites were prepared using a rolling method. The effect of ordering alumina plates increased with alumina plate size. The thermal conductivity and flexural strength of the composites were investigated. The horizontal thermal conductivity of the oriented composite was significantly higher than the vertical thermal conductivity. The horizontal thermal conductivity of the 75 wt% alumina content was 8.78 W/mk, although the vertical thermal conductivity was 1.04 W/mk. Ordering of the alumina plate using a rolling method significantly improved the thermal conductivity in the horizontal direction. The flexural strengths of the ordered alumina/epoxy composites prepared at different curing temperatures were measured.