• Title/Summary/Keyword: plate making

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Morphological Structure of Poly(trimethylene terephthalate) Fibers Annealed by Passing on the Plate Heater (연속 평판열처리에 의한 폴리(트리메틸렌 테레프탈레이트) 섬유의 미세구조 변화)

  • Hong, Seong-Hag;Kim, Ryong;Choi, Chang-Nam;Choi, Hee;Lee, Woong-Eui;Cho, Sung-Yong
    • Polymer(Korea)
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    • v.27 no.2
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    • pp.106-112
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    • 2003
  • Poly(trimethylene terephthalate)(PTT) fibers were treated by passing on the plate heater to study the annealing effect on the change of morphological structure and physical properties. In the X-ray diffraction curves of PTT annealed, a sharp peak at 2$\theta$=15.6$^{\circ}$ appeared and the peak intensity became stronger with the increase of annealing temperature and time. This peak was based on the (010) plane of PTT crystals. The crystallinity determined by density measurement was also increased by annealing. With the increases of temperature and time, the dynamic viscoelastic behaviors were shown to be a large reduction in T(tan $\delta$$_{max}$). The birefringence and $T_g$ were also reduced, but the melting temperature was the same. These results mean that the molecular chains in armorphous region are transfered into the crystalline legion, making the remained chains relaxed during annealing at tensionless state.

Milling Cutter Selection in Machining Center Using AHP (AHP를 활용한 머시닝센터의 밀링커터 선정)

  • Lee, Kyo-Sun;Park, Soo-Yong;Lee, Dong-Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.4
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    • pp.164-170
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    • 2017
  • The CNC machine tool field is showing a growing trend with the recent rapid development of manufacturing industries such as semiconductors, automobiles, medical devices, various inspection and test equipment, mechanical metal processing equipment, aircraft, shipbuilding and electronic equipment. However, small and medium-sized machining companies that use CNC machine tools are experiencing difficulties in increasingly intense competition. Especially, small companies which are receiving orders from 3rd or 4th venders are very difficult in business management. In recent years, company S experienced difficulty to make product quality and delivery time due to the ignorance of the processing method when manufacturing cooling plate jig made of SUS304 material used for cell phone liquid crystal glass processing. In order to solve these problems, we redesigned the process according to the size of our company and tried to manage all processes with quantified data. In the meantime, we have found that there is a need to improve the cutter process, which accounts for most of the machining process. Therefore, we have investigated the correlation between RPM and FEED of three cutters that have been used in the past. As a result, we found that it is the most urgent problem to solve the roughing process during the cutter operation which occupies more than 70% of the total machining. In order to shorten the machining time and improve the quality in machining of SUS304 cooling plate jig, we select the main factors such as price, tool life, maintenance cost, productivity, quality, RPM, and FEED and use AHP to find the most suitable milling cutter. We also tried to solve the problem of delivery, quality and production capacity which was a big problem of S company through experiment operation with selected cutter tool. As a result, the following conclusions were drawn. First, the most efficient of the three cutters currently available in the machining center has proven to be an M-cutter. Second, although one additional facility was required, it was possible to produce the existing facilities without additional investment by supplementing the lack of production capacity due to productivity improvement. Third, the Company's difficulties in delivery and capacity shortfalls have been resolved. Fourth, annual sales increased by KRW 109 million and profits increased by KRW 32 million annually. Fifth, it can confirm the usefulness of AHP method in corporate decision making and it can be utilized in various facility investment and process improvement in the future.

Characteristics of Fluoride Releasing of Anodized Titanium Implant (양극산화 아크방전 처리한 티타늄 임플란트의 불소방출 특성)

  • Kim, Ha-young;Song, Kwang-yeob;Bae, Tae-sung
    • Journal of Dental Rehabilitation and Applied Science
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    • v.24 no.4
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    • pp.361-369
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    • 2008
  • The purpose of this study is to make porous oxide film on the surfaces of pure Ti through anodic spark discharge in electrolytic solution containing calcium and phosphate ions, to improve osseointergration by treating fluoride agent. In addition, it is to evaluate the fluoride modified effect on the surface. Commercial pure Ti plate with $20{\times}10{\times}2mm$ and Ti wire with a diameter of 1.5mm and a total length of 15mm were used. After making titanium oxide films converted by anodic spark discharge, anodizing was performed. Fluoride was spreaded to titanium laboratory plate and maintained for 30 minutes after anodizing breakdown. Fluoride ion discharge amount was measured per 24 hours after dipping titanium plate into saline (10ml) and sustaining 90rpm in a pyrostat. Some plates and wires were dipped in Hanks solutions for a month to examine biocompatibility using SEM and XRD. $TiO_2$ film formed by anodic discharge technique showed great roughness and uniform pores which were $1{\sim}3{\mu}m$ in a diameter. Roughness of the films treated with anodic discharge after blasting were higher than the turned ones(P<0.05). Rapid surface activity was observed in the samples treated with $TiF_3$ agent, which immersed in Hanks solution for 30 days. Taking the results into consideration, the fluoride modified implant with anodic discharge demonstrates that it makes uniformly porous oxide film on the surface of implant and properly increase roughness for osseointegration. The implants will achieve greater bone integration after short healing time by improving surface activity.

Photoelastic Determination of Stress Intensity Factors by Teflon Molding Method - Evaluation of The Method In Terms of Two Dimensional Mode I and Mode II - (테프론 모울딩법 에 의한 S .I .F.의 광탄성 실험해석 - 이차원 S .I .F. 문제에 대한 실험방법 의 정도평가 -)

  • 최선호;황재석;채영석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.1
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    • pp.1-10
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    • 1983
  • The photoelastic determination of S.I.F. in Fracture mechanics has been regarded as one of the most effective and practical experimental methods in which stresses are read directly, except a few shortcomings involved in the process of experiment; the difficulties of making a sharp crack tip similar to the practical one and nearly impossibilities of carving an arbitrarily shaped crack on the test plate, etc. To eliminate flaws mentioned above, recently, Kitagawa and Watanabe of Tokyo Univ.developed a new method named"Teflon Insert Method". which has improved experimental accuracy to a considerable extent byt remaining still room for further improvement, that is, the elimination of bonding boundary scars which render photoelastic fringes obscure. In this paper, a newly exploited"Teflon Molding Method" was attempted for the completion of teflon-epoxy experimental method. The experimental results obtained by this method are compared with existent theoretical and experimental values to evaluate its accuracy. As result, 1-6% of margin of errors were appeared in a series of photoelastic experiments which defied any other conventional method in terms of experimental accuracy.perimental accuracy.

A Study on Application of New & Renewable Energy for Environmental-friendly Planning of Rural Villages - Analysis of Solar Energy Resources - (친환경 농촌마을계획을 위한 재생에너지 활용방안 연구 - 태양에너지 자원분석 -)

  • Nam, Sang-Woon;Kim, Dae-Sik
    • Journal of The Korean Society of Agricultural Engineers
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    • v.50 no.3
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    • pp.105-112
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    • 2008
  • Solar energy, which is one of renewable energy, would be the most useful resources that can be applied to making energy recycling villages without using fossil energy. This study analyzed energy potential on solar energy considering weather condition in three traditional villages and compared with energy consumption surveyed. A photovoltaic system having 3.0kWp capacity of unit module can generate 182.5%, 96.1% and 170.9% of the yearly mean consumption of electric power in Makhyun, Boojang, and Soso, respectively. A flat-plate solar collector having $2.64m^2$ area of unit module can generate warm water of $142{\ell}$/day, $89{\ell}$/day, and $173{\ell}$/day, respectively in three study villages. In Makhyun and Soso, photovoltaic power and warm water produced by solar energy were sufficient to supply required amount of electric power and warm water. However, both electric power and warm water produced by unit solar module were not sufficient in Boojang area, and so it is required to increase the module area by more than 50%. According to the results of this study, the appropriate combination of energy resources can be applied to rural green-village planning if the characteristic of energy potential for each local area is considered.

Investigation on the Liquid Water Droplet Instability in a Simulated Flow Channel of PEMFC (고분자전해질형 연료전지의 유로 채널 모사를 통한 단일 액적의 불안정성 관찰)

  • Kim, Bo-Kyung;Kim, Han-Sang;Min, Kyung-Doug
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.2
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    • pp.93-98
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    • 2008
  • To investigate the characteristics of water droplet on the gas diffusion layer from both top-view and side-view of the flow channel, a rig test apparatus was designed and fabricated with prism attached plate. This experimental device is used to simulate the growth of single liquid water droplet and its transport process with various air flow velocity and channel height. The contact angle hysteresis and height of water droplet are measured and analyzed. It is found that droplet tends towards to be instable by decreasing channel height, increasing flow velocity or making GDL more hydrophobic. Also, the simplified force balance model matches with experimental data only in a restricted range of operating conditions and shows discrepancy as the air flow velocity and channel height increases.

Greenhouse Heating Technology Development by using Riverbank Filtration Water (강변여과수를 이용한 온실난방기술 개발)

  • Moon, Jong-Pil;Lee, Sung-Hyoun;Kwon, Jin-Kyung;Kang, Youn-Ku;Ryou, Young-Sun;Lee, Su-Jang
    • Journal of The Korean Society of Agricultural Engineers
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    • v.53 no.6
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    • pp.145-152
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    • 2011
  • In order to heat greenhouse nearby river channel, riverbank filtration water source heat pump was developed for getting plenty of heat flux from geothermal energy. Recharging well, thermal storage tank with separating insulation plate and filtering tank for eliminating iron, manganese were mainly developed for making the coefficient of performance (COP) of heat pump higher. Heating system using riverbank filtration water source heat pump was installed at a paprika greenhouse in the Jinju region where a single fold of vinyl cover and 2 layers of horizontal thermal curtain were installed as a part of temperature keeping and heat insulation with a greenhouse area of 3,185 $m^2$. 320,000 kcal/h was supplied for performing a site application tests. A greenhouse heating test was performed from Feb. 1, 2011 to Apr. 30, 2011. As the result of that, COPh of the heat pump was measured in the range of 4.0~4.5, while COPS of the system was represented as 2.9~3.3. COP measured of the heat pump was very good and well responded to indoor heating temperature of the environment control system of a greenhouse.

A Study on typographic design Expression Technology in Game Contents (게임 콘텐츠에서 문자디자인에 관한 연구)

  • Yun, Hwang-Rok;Kyung, Byung-Pyo;Lee, Dong-Lyeor
    • Proceedings of the Korea Contents Association Conference
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    • 2006.05a
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    • pp.199-203
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    • 2006
  • Typography's original meaning was printing by a plate or a printing type. Nowadays, Typography covers graphic design that composes types visually. Typography has an important mean because of two functions-linguistic and image building functions. Typography helps conveying information and making images. As new media appears, audio-visual factors take an important role. Therefore Typography's image building function be more important than linguistic function. This thesis will handle the relationship between typography and game contents. How typography is described through game contents and how typography's meaning are explained in game contents are topics. And typography's functions and factors on On-line game will be discussed.

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A Study on the Control Characteristics of FHA by Using ERF and Industrial Controller (ERF와 산업용 콘트롤러를 이용한 FHA의 제어특성에 관한 연구)

  • Jang Sung-Cheol
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.95-100
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    • 2005
  • Making the best use of the features of the electro-rheological(ER) valve, a two-port pressure control valve using ER fluids is proposed and manufactured. The ER-Valve characteristics are evaluated by changing the intensity of the electric field and the number of electrode. In addition, the performance of the plate type ER-Valve is investigated by change the particle concentration of the ER fluid. As only with electrical signal change to the ER-Valve in which ER fluid flowing, ER fluid flow is controlled, so development of simple ER-Valves have been tried. The ER-Valves and pressure drop check method are considered to be applied to the fluid power control system. Using the minかnぉd pressure control valve, a one-link manipulator with FHA in robot system is driven. As a result, it is experimentally confirmed that the pressure control valve using ER fluids is applicable to use in driving actuator. If it applies characteristics of the ER fluids, it will be able to apply in the control system fir the ER Valve which occurs from industrial controller(PLC).

Net Shape Forming Process for Ball Stud Using High Strength Micro-Alloyed Cold Forging Steel (냉간 비조질강을 이용한 볼 스터드의 정형가공 공정연구)

  • Yoon, D.J.;Choi, H.J.;Lee, H.W.;Lee, G.A.;Jang, B.L.;Seo, S.L.;Choi, S.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.562-567
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    • 2006
  • Micro-alloyed steel or heat-treatment-free used in clean technology have been replacing for conventional quenched-and-tempered structural steels since the micro-alloyed forging steel was developed in early 1970s in Germany for saving money of heat treatment, simplified process, short delivery and good productivity. In this paper, ball stud assembled in steering system for automobile was selected to compare conventional process making heat treatment with new process using high strength micro-alloyed steel without heat treatment. The conventional process for ball stud was composed of a total of 6 steps including upsetting, forward extrusion, machining, burnishing and tread rolling with heat treatment and shot blasting. As opposed to conventional process, newly proposed process for ball stud using the clean technology without heat treatment is simplified such as forward extrusion, heading, upsetting, forming having a flange shape and tread rolling. Also net shape forming process to achieve specified process not to include machined step fur manufacturing the ball stud was applied to newly simplified process since micro-alloyed steel is difficult to be formed.