• Title/Summary/Keyword: plasma-sprayed

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Microstructures and Mechanical Properties of $ZrO_2-8%Y_2O_3$ Coating Layer by Plasma/Laser Complex Spraying (플라즈마/레이저 복합용사에 의한 $ZrO_2-8%Y_2O_3$ 코팅층의 미세구조 및 기계적 특성)

  • Kim, Y.S.;Oh, M.S.
    • Journal of Power System Engineering
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    • v.4 no.4
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    • pp.48-53
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    • 2000
  • This study was aimed at observing the influence of laser irradiation on a $ZrO_2-8%Y_2O_3$ ceramic coating layer fabricated by plasma spraying. The $ZrO_2-8%Y_2O_3$ ceramic powder was plasma sprayed onto SS400 carbon steel substrate and laser irradiated on the coating layer under various conditions of laser power and beam diameters. As to the as-sprayed specimen and laser-treated specimen, a hardness test and a microstructure analysis were performed. Hardness was measured by a microhardness tester; microstructure was observed by an optical microscope and a scanning electron microscope. The result was that the microstructure of the laser-irradiated coating layer was dense; porosities almost disappeared and hardness increased. It was also observed that microcracks occured in the laser-irradiated coating layer.

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EFFECTS OF EARLY FUNCTIONAL LOADING ON BONE FORMATION AROUND TITANIUM PLASMA SPRAYED IMZ IMPLANTS IN DOGS (성견에서 Titanium Plasma Sprayed IMZ 임플란트에 가해진 조기 기능하중의 골유착 및 골형성에 미치는 영향)

  • Jeon, Young-Sik;Han, Dong-Hoo
    • The Journal of Korean Academy of Prosthodontics
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    • v.33 no.3
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    • pp.550-568
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    • 1995
  • The purpose of this study was to observe the effects of early functional on bone formation around titanium plsama sprayed IMZ implants. 15 IMZ implants were inserted on the mandibular premolar areaa in 5 mondgrel dogs. The inplants were divided into 4 groups according to it’s loading schedule : Temporary abutments were connected for functional loading 6weeks, 9weeks, and 12weeks after implants installation in group I, II, and III, respectively. Abutments were not connected in the control group. After polyfluorochrome sequential labeling, all animals were sacrificed and bone sections includig implants and the 1st. molar were removed and processed for histologic evaluation. From light and fluorescence microscopic evaluation as well as histomorphometric and EPMA analysis, following results were obtained : 1. Light microscopically, the osteoid tissues were observed much in the compact bone of unloaded group, and cancellous bone formation observed more in early loaded group. 2. Calcification and remodeling of bone took place faster in loaded group, especially in 6 weeks group. 3. Moderate to severe marginal bone resorption was observed in 6 weeks group, mainly on buccal crest. 4. There was no difference in the percentages of bone-to-metal contact among the experimental groups. 5. In quantitative analysis using EPMA, there was no difference in the content of calcium and phosphorus among the experimental groups, regardless of distance.

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Measurement of Porosity by EPMA-EDS Image Processing

  • Hung, Minhui;Li, Xiangting;Xia, Jiyu;Ding, Chuanxian
    • Journal of the Korean Vacuum Society
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    • v.6 no.S1
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    • pp.66-69
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    • 1997
  • Porosity is one important characteristic feature and structural index of sprayed coatings. A method of measurement of porosity, EPMA-EDS image processing is developed in the paper. The characteristics of pores can be determined by processing of the image obtained from an electron microscope via VISTA, Not only the porosity can be presented but also the statistical result of pore size distribution. Finally it can be drawn from this paper that EPMA-EDS is a quite effective method to completely characterize the pores in plasma sprayed coatings.

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Grinding Characteristics of the Plasma-Sprayed $\textrm{Cr}_2\textrm{O}_3$ Coating Layer (플라즈마 용사된 $\textrm{Cr}_2\textrm{O}_3$ 층의 연삭특성)

  • Kim, Byeong-Hui;Seo, Dong-Su
    • Korean Journal of Materials Research
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    • v.9 no.1
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    • pp.18-24
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    • 1999
  • This study was performed to observe the surface roughness and microstructural change of the grinding surface of plasma sprayed $Cr_2$$O_3$coating layer. The experimental condition were particle size of diamond grinding stone, depth of cut, rotating speed and coolant feed. As a results, the grinding conditions influencing on the surface roughness and microstructure were depth of cut and the particle size of diamond grinding stone. In addition to the conversion of brittle-ductile fracture of grinding surface on depth of cut is $5~10\mu\textrm{m}$ and rotating speed was 100 r.p.m after grinding

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The Effects of the Annealing Temperature and Environments on Room Temperature Wear Behavior of Plasma-Sprayed Partially Stabilized Zirconia Coatings (플라즈마 용사된 부분안정화 지르코니아 코팅의 상온 마모거동에 미치는 열처리온도 및 분위기의 영향)

  • 김장엽;임대순
    • Journal of the Korean Ceramic Society
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    • v.31 no.10
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    • pp.1176-1180
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    • 1994
  • The sliding wear behavior of the plasma-sprayed zirconia containing 3 mol% yttria was investigated after the annealing at room temperature to 80$0^{\circ}C$ in various concentrations of humid atmosphere as laboratory, humid, dry argon atmosphere. Both of the friction coefficient and the wear loss increased with increasing temperature up to 80$0^{\circ}C$. Surface morphology of the worn samples changed with annealing temperature. The change of monoclinic/tetragonal (m/t) x-ray peak intensity ratio effected the wear behavior. The m/t ratio had maximum value at 20$0^{\circ}C$ and decreased with increased temperature in laboratory and humid atmosphere. In argon atmosphere the m/t ratio had no maximum value and decreased with increasing temperature. At all the annealing temperature humid atmosphere had more the m/t ratio value than any other atmosphere. The change of toughness was showed the inversed result of m/t ratio change. The results indicated that the resudial stress which was induced by the different amount of phase transformation takes a detrimental role in wear behavior.

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The Effect of Oxide Formation on the Lifetime of Plasma Sprayed or EB-PVD Thermal Barrier Coatings (플라즈마 용사 및 EB-PVD에 의한 열벽코팅 수명에 대한 산화물 생성의 영향)

  • ;R.D.Sisson;Jr
    • Journal of the Korean institute of surface engineering
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    • v.27 no.2
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    • pp.91-98
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    • 1994
  • For the plasma sprayed as well as the EB-PVD thermal barrier coatings, the fracture paths within the oxidation products developed at the interface between the partially stabilized zirconia ceramic coating and NiCoCrAlY bond coat during cyclic thermal oxidation has been investigated. It was observed that the fracture in the oxidation products primarily took place within the oxide such as $Ni_{1-x}Co_3(Al_,Cr)_2O_4$ or at the interface between the oxide and $Al_2O_3$. It was found that Al2O3 developed first, followed by the Ni/Co/Cr rich oxides such as ,,$Ni_{1-x}Co_x(Al_,Cr)_2O_4$ $Cr_2O_3$and NiO at the interface between the ceramic coating and the bond coat in a cyclic high temperature environment. It was therfore concluded that the formation of the oxide containing Ni, Cr and Co was a life-limiting event for thermal barrier coatings during cyclic thermal oxidation.

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Wear characteristics of plasma sprayed yttria-stabilized zirconia coating as phase transformation (지르코니아 용사코팅의 상변화에 따른 마멸특성)

  • Park, Chan;Chae, Young-Hun;Kim, Seock-Sam
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.322-330
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    • 2001
  • The plasma-sprayed 8%Y$_2$O$_3$-Zirconia coating was studied to know the relationship between phase transformation and wear properties after several heat treatment. Wear tests were carried out with ball on disk on 50N, 70N, 90N. The specimen in this study was cast iron and tests were performed on room temperature. The transformation of phase and residual stress was measured by x-ray diffraction method(XRD) and worn surface were observed by SEM.

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Solid Particle Erosion of Plasma-Sprayed Coatings (플라즈마 용사시킨 Carbide Coating층의 공상입자 Erosion 특성에 관한 연구)

  • 전승범;남승훈;김종집;이주진
    • Journal of the Korean institute of surface engineering
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    • v.23 no.2
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    • pp.11-17
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    • 1990
  • The erosion characteristice of plasma-sprayed tungsten carbide chromium carbide coatings were investigated. Erosion tests were perfomed at room temperature by using Al2O3 and SiC particles accleerated in air stream. Weight losses of the coatings were measured over a range of paricle velocities and impingement angle. It was found that, for both of this coatings, the maximum erosion occurrd at a normal angle of impact, and the erosion rate at this impact angle was a power function of pparticle velocity. The values of the velocty emponent were between 3.07 and 3.50 Erosion value of chromium carbide coating was higher than that of tungsten carbide coating.

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Sliding Wear Behavior of Plasma-Sprayed $Al_2$O$_3$-TiO$_2$ Coating against Cemented Carbide (Al$_2$O$_3$-TiO$_2$ 플라즈마 세라믹 코팅과 초경합금간의 미끄럼 마멸특성)

  • 이병섭;채영훈;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.313-318
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    • 2001
  • The sliding wear behavior of Plasma-Sprayed Al$_2$O$_3$-TiO$_2$ Coating against Cemented Carbide were Investigated using a pin on disk type tester. The experiment was conducted using Al$_2$O$_3$-TiO$_2$ Coaling as pin material and Cemented Carbide as disk material and different operating conditions, at room temperature under a dry conditions. The results showed that the type B(250kw power) appeared average wear rate Is lowed than type A(80kw power). The specific wear rate of Specimen A1 Increased with normal load. But The specific wear rate of Specimen B1 decreased with normal load. Average wear rate of specimen A3, B3 are lowed than other but the sliding wear mechanism of edge were rough.

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Manufacturing and Properties of Low Vacuum Plasma Sprayed W-Carbide Hybrid Coating Layer (진공 플라즈마 스프레이 공정을 이용한 W계 복합 코팅층의 제조 및 특성 연구)

  • Cho, Jin-Hyeon;Jin, Young-Min;Ahn, Jee-Hoon;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.18 no.3
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    • pp.226-237
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    • 2011
  • W-ZrC and W-HfC composite powders were fabricated by the Plasma Alloying & Spheroidization (PAS) method and the powders were sprayed into hybrid coating layers by using Low Vacuum Plasma Spray (LVPS) process, respectively. Microstructure, mechanical properties, and ablation characteristics of the fabricated coating layers were investigated. The LVPS process led to successful production of W-Carbide hybrid coatings, approximately 400 ${\mu}M$ or above in thickness. As the substrate preheating temperature increased from $870^{\circ}C$ to $917^{\circ}C$, the hardness of the W-ZrC coating layer increased due to decreased porosity. Vickers hardness showed higher value (about 108.4 HV) in W-ZrC hybrid coating material compared to that of W-HfC while adhesive strength was found to be similar in both coating layers. The plasma torch test revealed good ablation resistance of the W-Carbide hybrid coating layers. The relatively high performance W-ZrC coating layer at the elevated temperature is thought to be attributed to both the strengthening effect of ZrC particle remained in the layer and the formation of ZrO2 phase with high temperature stability.