• 제목/요약/키워드: plasma spray

검색결과 336건 처리시간 0.028초

$MoO_3$가 첨가된 $Cr_2$$O_3$, 플라스마 용사코팅의 고온 마찰 마멸 특성 (Frirtion and wear properties of plasma-sprayed $Cr_2$$O_3$ composite coatings at high temperature)

  • 여인웅;안효석;임대순
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.96-102
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    • 2001
  • plasma-sprayed Cr$_2$O$_3$-based coatings containing MoO$_3$ were studied to gain a better understanding of the influence of MoO$_3$ composition in the coatings on their tribological behaviour. A reciprocal type tribo-tester was employed to examine friction and wear behavior of the specimens at high temperature(450。C). The physical characteristics of worn surfaces were investigated by scanning electron microscopy and chemical composition of the coating surfaces was analyzed using a X-ray photoelectron spectrometer. The results showed that friction coefficient of the MoO$_3$-added coatings were lower than those without MoO$_3$ addition. The larger protecting layers were observed at the worn surface of plasma spray coated specimens with MoO$_3$ addition. XPS analysis of the protecting layer indicated that MoO$_3$ composition was dominantly formed at the surface. MoO$_3$ composition in the protecting layer appears to be more favorable in reducing the friction.

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플라즈마 용사법에 의한 금속면에 세라믹 코팅된 표면과 범용고분자와의 접착특성 (Adhesion Characteristics of Polymers and Ceramic Surface Coated on Metal by Plasma Spray)

  • 이경희;권순훈;조원제;하창식
    • 한국재료학회지
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    • 제9권7호
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    • pp.724-734
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    • 1999
  • 본 연구는 플라즈마 용사법에 의해 일반구조용 강재 (SS41, 30$\times$40$\times$60mm$^{t}$ )와 연마제로 블래스팅을 실시한 강재 (SS41P) 및 SS41P에 세라믹 분말을 코팅한 강재 (SS41PC)에 대한 SEM, 표면경도. 표면거칠기. 접촉각을 측정하였으며 이들의 표면형태에 대한 기계적 .물리적 특성을 고찰하였다 사용한 세라믹 용사분말은 \circled1 $Al_2$O$_3$ : alumina \circled2 $Al_2$O$_3$ 95%, TiO$_2$ 5% : alumina titania \circled3 ZrO$_2$: 95%, $Y_2$O$_3$5% : zirconia yttria이었다. 또한 SS41, SS41P. SS41PC에 대해 범용 고분자인 PE, PVC, PP PET, PS를 접착시킨 후 이들의 표면접착특성을 조사하였다. 그 결과 인장전단강도와 박리강도의 특성에서 SS41보다는 SS41P와 SS41PC의 표면상태가 고분자들을 접착시켰을 때 더 우수한 접착강도특성을 나타내었다. 범용 고분자들의 접착강도는 PE > PET > PP > PS > PVC 순이었다. 그리고 세라믹 표면과 고분자의 접착특성은 세라믹 표면의 표면거칠기 정도와 고분자의 세라믹 표면에 대한 anchor 효과의 크기 순으로 증가하였으며, SS41PC와 PE의 접착강도는 분자표면의 규칙성에 기인된 Synergy효과에 의해서 PVC보다 우수하게 나타난 것으로 판정된다

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음향방출법에 의한 용사코팅 피막부식재의 파손 해석 (Failure Analysis of Corroded Coating Materials by Acoustic Emission)

  • 김귀식;현창해;홍용의;손창환
    • 한국해양공학회지
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    • 제19권5호
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    • pp.43-49
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    • 2005
  • This paper is to investigate the effect of corrosion by acoustic emission method in tensile loading and the adhesiveness between substrate and coating layer. The powders used are Zn and Amdry625, respectively. They are coated on brass alloy substrate. AE signals of Zn and Amdry625 coating layer increase drastically in strain $2\%$. However, those of Zn specimen have more than those of Amdry625 specimen. When the specimens executed the corrosion test under $3.5\%$ NaCl solution for 500, 1000 hours, the salt solution penetrated into the surface of the substrate through the pores of the coating layer. As a result, corrosion production formed on the surface of the substrate. The adhesiveness between coating layers is weakened by the polarization and corrosion itself. The AE event, count, and energy of corroded coating specimens decrease, compared to specimens without corrosion. The results are summarized as follows : 1. In the tensile tests, the time that it took to start and develop the cracks and exfoliations between the surface of the substrates and the plasma spray coatings were different according to the type of plasma sprayed material, which are Zn and Amdry625. These phenomena were obvious at the strain rate 1 to $5\%$, and few available data were found after that stage. 2. The specimens with Zn coating showed the characteristics of crack, according to the changes of the tensile strength applied on the substrates while those with Amdry625 showed exfoliation as a result of low adaptation to the tensile strength. 3. The anti-corrosion specimens showed that the adhesive properties between the substrate and the plasma spray coating were strong in the order of Zn, Amdry. It showed that Corroded specimens cracked or exfoliated easily, even with the small energy, because those had a comparatively weakened adhesive property, due to corrosion. 4. Zn specimen showed no corrosion phenomena on the surface of the substrates, because they had the function of sacrifice anode however, Amdry625 specimen showed the corrosion, because it did not have that function.

Dietary spray-dried plasma supplementation in late-gestation and lactation enhanced productive performance and immune responses of lactating sows and their litters

  • Kim, Kwangwook;Kim, Byeonghyeon;Kyoung, Hyunjin;Liu, Yanhong;Campbell, Joy M.;Song, Minho;Ji, Peng
    • Journal of Animal Science and Technology
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    • 제63권5호
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    • pp.1076-1085
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    • 2021
  • The study was conducted to evaluate the effects of spray-dried plasma (SDP) supplementation during late gestation and lactation on productive performance and immune responses of sows and their litters. Twelve sows (227.78 ± 2.16 kg average body weight; 2.0 average parity) were randomly allotted to two dietary treatments: a basal diet (CON) and the basal diet supplemented with 1% SDP. Sows were fed experimental diets from d 30 before farrowing to weaning of their piglets. Blood samples were collected from sows on d 1, 3, and 7 of lactation and from two randomly selected nursing pigs per litter on d 3 and 7 after birth, and d 1, 3, and 7 after weaning. Productive performance and immune responses of sows and their piglets were measured. There was a trend of less body weight loss in sows supplemented with SDP (p < 0.10) during the lactation period and a trend of greater (p < 0.10) average daily gain in SDP piglets compared to those in the CON group. Sows in the SDP group tended to have lower (p < 0.10) serum concentrations of tumor necrosis factor-α (TNF-α), transforming growth factor-β1 (TGF-β1), and cortisol on d 3 and lower serum concentration of TNF-α on d 7 compared with sows in CON group. In comparison with CON piglets, piglets from SDP sows tended to have lower (p < 0.10) serum concentrations of TNF-α, TGF-β1, and cortisol on d 7 after birth, lower (p < 0.10) serum TNF-α and C-reactive protein on d 3 and 7 after weaning, and greater (p < 0.10) average daily gain after weaning. Moreover, weaned pigs from sows fed SDP had significantly lower (p < 0.05) serum concentrations of cortisol and TGF-β1 on d 3 and 7 postweaning, respectively, than CON piglets. In conclusion, SDP supplementation in sow diets from late gestation to weaning improved the productive performance of sows and their offspring; the beneficial effects of SDP may be mediated in part through modulation of immune responses of both sows and piglets.

마그네슘 합금 안경테의 Plasma Electrolytic Oxidation 표면처리 효과 연구 (A Study on Plasma Electrolytic Oxidation Surface Treatments for Magnesium Alloy Eyeglass Frames)

  • 김기홍
    • 한국안광학회지
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    • 제15권4호
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    • pp.313-317
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    • 2010
  • 목적: 이 연구 목적은 가공한 마그네슘 합금 AZ31 안경테를 plasma electrolytic oxidation(PEO) 표면 처리 후 표면특성에 대하여 조사하는 것이다. 방법: Plasma electrolytic oxidation(PEO) 표면 처리는 DC 전압을 변화시키며 처리하였고, 피막의 상 분석은 X-ray 회절기로 측정하였고, 형태학적 미세구조는 주사전자현미경로 관찰하였다. 그리고 피막층에 존재하는 원소의 농도를 에너지 분산 X-선 스펙트럼으로 조사하였다. 결과: PEO 처리시 전압이 증가함에 따라 XRD 측정 결과 MgO 피크가 증가하였으며, SEM 사진에서는 표면의 산화피막이 조밀하게 생기는 것을 확인 할 수 있었다. 그리고 EDS에서 성분의 변화도 일치함을 보여주었다. 결론: PEO 산화피막층은 전압이 증가 할수록 MgO 화합물의 형성이 점점 증가하기 때문에 산화막의 결정화가 진행되며, 65V에 60초 처리 시 표면상태, 접촉각, 내식성 시험에서 가장 좋은 결과를 보여 주었다.

SiCf-SiC 복합재료의 내환경 코팅 및 열, 기계적 내구성 평가 (Thermal and Mechanical Evaluation of Environmental Barrier Coatings for SiCf-SiC Composites)

  • 채연화;문흥수;김세영;우상국;박지연;이기성
    • Composites Research
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    • 제30권2호
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    • pp.84-93
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    • 2017
  • 본 논문에서는 탄화규소 섬유강화 탄화규소 복합재료에 내환경 코팅을 수행한 후, 열 기계적 특성평가에 대한 연구를 수행하였다. 초기분말은 성형공정도중 흐름성을 좋게 하기 위해 분무건조법으로 구형의 분말을 제조하였다. 내환경 코팅재는 복합재료가 산화되거나 고온 수증기와 반응하는 것을 방지하기 위해 행하여 지는데, 본 연구에서는 액상침투법(LSI)으로 제조한 복합재에 실리콘으로 본드코팅을 하고 그 위에 대기플라즈마용사법으로 뮬라이트(mullite)와 무게비로 12% 이터븀 실리케이트(ytterbium silicate)가 혼합된 복합재를 코팅하였다. 대기플라즈마 코팅공정 시 성형변수로서 분무거리를 100, 120 그리고 140 mm로 변화시켰다. 그 후 $1100^{\circ}C$의 온도에서 100시간동안 유지하는 실험과 $1200^{\circ}C$의 온도에서 열충격을 가하는 싸이클을 3000회 반복하였다. 열내구성 시험동안 계면 박리는 일어나지 않았지만, 현저한 균열들이 코팅층 내에서 발견되었다. 균열밀도와 균열의 길이는 코팅도중의 분무거리에 의존하여 변화하였다. 열 내구성 시험 후, 압흔 시험을 통해 기계적 열화거동을 분석하였는데, 시험의 방식이나 조건들이 하중-변위 곡선의 거동에 영향을 주었다.

Evaluation Effects of Spray-dried Egg Protein Containing Specific Egg Yolk Antibodies as a Substitute for Spray-dried Plasma Protein or Antibiotics in Weaned Pigs

  • Hong, J.W.;Kwon, O.S.;Min, B.J.;Lee, W.B.;Shon, K.S.;Kim, I.H.;Kim, J.W.
    • Asian-Australasian Journal of Animal Sciences
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    • 제17권8호
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    • pp.1139-1144
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    • 2004
  • In Exp. 1, a total of 36 pigs (6.55$\pm$0.10 kg average initial body weight and 21 d average age) were used in a 14 d growth study to determine the effects of replacing spray-dried plasma protein (SDPP) with spray-dried egg protein containing specific egg yolk antibody (SDEP) on growth performance and nutrient digestibility in weaned pigs. The pigs were blocked by weight and assigned to treatments based on sex. There were three pigs per pen and four pens per treatment. Dietary treatments were 0, 3, or 6% SDEP and contained 6, 3, or 0% SDPP, respectively. Through the entire experimental period, average daily gain (ADG), average daily feed intake (ADFI), and gain/feed tended to decrease as the concentration of SDEP increased in the diets. However, there were no significant differences among the treatments (p>0.05). As the addition of SDEP in the diets increased, apparent digestibilities of dry matter (DM) and nitrogen (N) were decreased without significant (p>0.05). For Exp. 2, 36 pigs (2.63$\pm$0.04 kg average initial body weight and 10 d average age) were used in a 14 d growth study to determine the effects of antibiotic replacement with SDEP on growth performance and nutrient digestibility in early-weaned pigs. The pigs were blocked by weight and assigned to treatments based on sex. There were three pigs per pen and four pens per treatment. Dietary treatments included 1) ANTIBIOTIC (corn-dried whey-soybean meal based diet+0.08% antibiotics, 4 mg of tiamuline hydrogen fumarate; 10 mg of sulfadimidine per kg of complete diet), 2) SDEP0.1 (corndried whey-SBM based diet+0.1% SDEP), and 3) SDEP0.2 (corn-dried whey-SBM based diet+0.2% SDEP). ADG and gain/feed of pigs fed the SDEP0.2 diet were higher than for pigs fed the ANTIBIOTIC diet without significant (p>0.05). Pigs fed the diet with SDEP0.2 tended to have increased apparent digestibilities of DM and N compared to pigs fed the ANTIBIOTIC diet without significant (p>0.05). In conclusion, the dietary SDEP seemed to be partial replacing the SDPP portion of high nutrient dense diet for weaned pigs. Also, dietary SDEP seemed to be approximately 0.2% or more when the pigs fed the antibiotic-free diet for early-weaned pigs.

Gd3+/Li+ 부활성제가 첨가된 구형의 Zn2SiO4:Mn 형광체 입자 (Spherical-shaped Zn2SiO4:Mn Phosphor Particles with Gd3+/Li+ Codopant)

  • 노현숙;이창희;윤호신;강윤찬;박희동;박승빈
    • Korean Chemical Engineering Research
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    • 제40권6호
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    • pp.752-756
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    • 2002
  • PDP(Plasma Display Panel)용 녹색 형광체인 $Zn_2SiO_4:Mn$ 형광체의 제조에 있어 콜로이드 분무 열분해법을 도입하고, $Zn_2SiO_4$ wellimite 결정의 $Si^{4+}$ 자리를 치환하는 $Gd^{3+}/Li^+$ 부활성제를 첨가하여 형광체의 발광특성을 향상시키고자 하였다. 14 nm 크기의 fumed silica 입자를 규소 전구체로 도입한 콜로이드 분무열분해법에 의해서 제조되어진 $Zn_2SiO_4:Mn$ 입자는 응집이 없는 구형의 형상, 작은 입자 크기 및 좁은 입도 분포를 가졌다. $Gd^{3+}/Li^+$ 함량은 $Zn_2SiO_4:Mn$ 형광체 입자의 발광특성에 영향을 끼쳤으며, 적정한 함량의 $Gd^{3+}/Li^+$ 부활성제를 첨가함으로써 진공 자외선하에서 형광체의 발광휘도를 향상시키고, 잔광시간을 크게 줄일 수 있었다. 분무 열분해법에 의한 $Gd^{3+}/Li^+$이 코도핑된 $Zn_2SiO_4:Mn$ 형광체 입자의 제조에 있어서 후열처리 온도는 형광체의 발광특성을 결정짓는 주요한 인자이다. 0.1 mol%의 $Gd^{3+}/Li^+$ 부활제를 포함하고 $1,145^{\circ}C$ 온도에서 소결된 $Zn_2SiO_4:Mn$ 형광체 입자는 상업용 형광체에 비해 5% 높은 발광 휘도과 5.7 ms의 잔광시간을 가졌다.

Effect of Spraying Distance on Properties of $B_4C$ Coating

  • Zeng-Y;Zhang-Y.F;Huang-J.Q
    • 한국진공학회지
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    • 제7권s1호
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    • pp.179-182
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    • 1998
  • Boron carbide coating has some very attractive properties for nuclear and semiconductor industry. The potential of atmosheric plasma spray as manufacturing methods for $B_4C$ coating was discussed. In this work, the boron carbide coating with low porosity, high microhardness and good life of thermal shock resistance was deposited by the control of spraying distance. The relationship between the properties of $B_4C$ coatings and their spraying distance was studied.

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YSZ/Ni-Cr 저항 발열 복합용사피막의 특성 (Characteristics of plasma sprayed composite YSZ/Ni-Cr resistant heating coatings)

  • 김병수;박경채;김태형;양병모
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
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    • pp.111-113
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    • 2003
  • The existing heating unit is indirect-heating method that make use or the nichrome wire or halogen lamp. The indirect-heating method has the demerits of long warming time, high power consumption and many organization parts. In this study, the heating unit of direct-heating method manufactured as being the thermal spray coating of conductive heating material on the surface of heating unit in order to improve the demerits of indirect-heating method. And YSZ added Ni-20Cr that had moderate electrical resistivity was chosen of the conductive heating material.

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