• Title/Summary/Keyword: plant manufacturing

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The Case of CM as Applied to the Pre Design Phase - Focused on the Case of YongJu New Tobacco Manufacturing Plant - (설계 전 단계에서의 CM 적용 사례 - 영주 신 제조창 CM 사례를 중심으로 -)

  • Park Yong-Jun
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.19-26
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    • 2003
  • In the face of the deterioration of tobacco manufacturing plant, we've got the plan for now manufacturing factory for the competitiveness, modernization, rationalization and environment. To achieve the goals, it was necessary to plan and investigate in the early stage of project. Consequently. We determined to introduce the CM in the early stage. We Performed the whole phase of CM services front the pre design phase services like feasibility analysis of site and building, plant master plan, selection of manufacturing facilities and drawing up the RFP, to maintenance management phase after the completion of a construction work. Contrary to the another CM projects, YongJu New Tobacco Manufacturing Plant CM organized the CM team with expert in field before the design development. This study analyze and evaluate the CM services of YongJu project which performed on the pre design phase. The purpose of this study is to emphasize the importance of pre design phase CM and support that CM services will start from the pre design phase.

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Development of Flexible Manufacturing System using Virtual Manufacturing Paradigm

  • Kim, Sung-Chung;Park, Kyung-Hyun
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.84-90
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    • 2000
  • The importance of Virtual Manufacturing System is increasing in the area of developing new manufacturing processes, implementing automated workcells, designing plant facility layouts and workplace ergonomics. Virtual manufacturing system is a computer system that can generate the same information about manufacturing system structure, states, and behaviors as is observed in a real manufacturing. In this research, a virtual manufacturing system for flexible manufacturing cells (VFMC), (which is a useful tool for building Computer Integrated Manufacturing (CIM), has been developed using object-oriented paradigm, and implemented with software QUEST/IGRIP. Three object models used in the system are the product model, the facility model, and the process model. The concrete behaviors of a flexible manufacturing cell are re[presented by the task-oriented description diagram, TIC. An example simulation is executed to evaluate applicability of the developed models, and to prove the potential value of virtual manufacturing paradigm.

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Quantitative Analysis of Dammarane-type Ginsenosides in Different Ginseng Products

  • Lee, Dong Gu;Quilantang, Norman G.;Lee, Ju Sung;Geraldino, Paul John L.;Kim, Hyun Young;Lee, Sanghyun
    • Natural Product Sciences
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    • v.24 no.4
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    • pp.229-234
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    • 2018
  • Ginseng products available in different forms and preparations are reported to have varied bioactivities and chemical compositions. In our previous study, four new dammarane-type ginsenosides were isolated from Panax ginseng, which are ginsenoside Rg18 (1), 6-acetyl ginsenoside Rg3 (2), ginsenoside Rs11 (3), and ginsenoside Re7 (4). Accordingly, the goal of this study was to determine the distribution and content of these newly characterized ginsenosides in different ginseng products. The content of compounds 1 - 4 in different ginseng products was determined via HPLC-UV. The samples included ginseng roots from different ginseng species, roots harvested from different localities in Korea, and samples harvested at different cultivation ages and processed under different manufacturing methods. The four ginsenosides were present at varying concentrations in the different ginseng samples examined. The variations in their content could be attributed to species variation, and differences in cultivation conditions and manufacturing methods. The total concentration of compounds 1 - 4 were highest in ginseng obtained from Geumsan ($185{\mu}g/g$), white-6 yr ginseng ($150{\mu}g/g$), and P. quinquefolius ($186{\mu}g/g$). The results of this study provide a basis for the optimization of cultivation conditions and manufacturing methods to maximize the yield of the four new ginsenosides in ginseng.

A Study on the Damage Range of Chemical Leakage in Polysilicon Manufacturing Process (폴리실리콘 제조 공정에서 화학물질 누출 시 피해범위에 관한 연구)

  • Woo, Jongwoon;Shin, Changsub
    • Journal of the Korean Institute of Gas
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    • v.22 no.4
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    • pp.55-62
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    • 2018
  • There is growing interest in solar power generation due to global warming. As a result, demand for polysilicon, which is the core material for solar cells, is increasing day by day. As the market grows, large and small accidents occurred in the production process. In 2013, hydrochloric acid leaked from the polysilicon manufacturing plant in SangJu. In 2014, a fire occurred at a polysilicon manufacturing plant in Yeosu, and in 2015, STC(Silicon Tetrachloride) leaked at a polysilicon manufacturing plant in Gunsan City. Leakage of chemicals in the polysilicon manufacturing process can affect not only the workplace but also the surrounding area. Therefore, in this study, we identified the hazardous materials used in the polysilicon manufacturing process and quantitatively estimate the amount of leakage and extent of damage when the worst case scenario is applied. As a result, the damage distance by explosion was estimated to be 726 m, and the damage distance to toxicity was estimated to be 4,500 m. And, if TCS(Trichlorosilane), STC(Silicon Tetrachloride), DCS(Dichlorosilane) leaks into the air and reacts with water to generate HCl, the damage distance is predicted to 5.7 km.

A Model for Material Handling is an Elevator System

  • Kim, Seung-Nam
    • Journal of the Korean Operations Research and Management Science Society
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    • v.18 no.2
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    • pp.105-130
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    • 1993
  • This study deals with finding a schedule for the movement of a material handling device (elevator) in a manufacturing plant. Two different algorithm (Traveling Salesman Technique and Greedy Algorithm) are used in the scheduling of the elevators using a simulation technique to determine the proper method of scheduling the elevator movement. Based on the simulation analysis, we have found that the Greedy algorithm serves better than the algorithm based on Traveling Salesman technique for scheduling the movement of a material handling device in the manufacturing plant.

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Evaluation of Plant Growth according to the Wavelength Characteristics of the LED Light Source (LED광원의 광파장 특성에 따른 식물의 성장도 평가)

  • Hwang, Jong-Dae;Ko, Dong-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.98-106
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    • 2014
  • This study was carried out to evaluate the plant growth rate according to the wavelength characteristics of LED light sources. In order to achieve this, red, green, blue and white LEDs were arrayed in a rectangle array consisting of LED modules which can be combined with each other.. This can facilitate the selection of the optimal characteristics of the light from monochromatic red, green, blue and white LEDs or mixed LEDs for plant growth. Experiments to evaluate the growth rate according to the wavelength characteristics of the LEDs with several plants, in this case ice plants, lettuce, barley, broccoli and chives, were performed.

A Simulation Study on Plant Layout for Increasing Productivity (설비 Layout에 의한 생산성 향상을 위한 시뮬레이션 연구)

  • Lee, Seong-Gyu;Yang, Kwang-Mo;Yun, Jun-Seop;Gang, Gyeong-Sik
    • Proceedings of the Safety Management and Science Conference
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    • 2005.11a
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    • pp.505-510
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    • 2005
  • The manufacturing industries which played a major role in the rapid economic growth and industrialization of Korea in the late 20th century had considerable difficulties changing their manufacturing conditions from producer-oriented conditions to customer-oriented ones according to market changes. In this study, increase plant efficiency because grafts together modular system to plant layout and analyzes Work In Process(WIP) between product's cycle time and each process, family efficient plan wishes to choose opposite bank. Simulation approach used for presented methodology The effect will not gain the results for other reasons the inherent conditions of companies, people, and culture which have been hitherto described, but will be expected to help the direction for a new Lay-out production system to reflect on the native conditions rather than fixed technological means and methods in way of an analysis of fundamental problems which small and medium companies in Korea face.

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Development of an Operating Software for the Manufacturing Cell of a Model Plant (제조 셀 모델 플랜트의 운영 소프트웨어의 개발)

  • Lee, Jun-Su;Kim, Jong-Keun;Jeong, Byung-Ho
    • IE interfaces
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    • v.15 no.4
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    • pp.364-373
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    • 2002
  • This paper developed an operating software for the manufacturing cell of a model plant. The model plant, which was manufactured by Fishertechnik, consists of an assembly cell, a machining cell, and supplementary material handling equipments. Each I/O module of the model plant communicates with the INTERBUS controller devices via High-level Language Interface(HLI). The machining center has two machining cells, which consists of 4 machines respectively, two 3-axis portal transporters, and a rail guided vehicle(RGV). The Petri-Net was used to investigate the dynamics of each machining cell, e.g., the relation of material handling equipments and machines. The operating software was analyzed and designed by Object Oriented Technique. The software was implemented using Delphi 3.0 under Windows 95/NT operating system.

Study on CFD Analysis of Dying Plant with Rotary Kiln Type for Eco-Industrial Park (로타리 킬른형 건조로 열유동 해석에 관한 연구)

  • Kang, Woo-Jung;Hwang, Joon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.61-68
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    • 2009
  • This paper presents the numerical analysis of process of sludge drying to know the characteristics of design parameters and develop the new process plant. Finite volume method and $k-{\varepsilon}$ turbulence model were used to analogy the sludge drying furnace. It has been attempted to perform the disposal of sewage sludge such as simple reclaiming and dumping in sea and incineration. Currently, these methods are restricted by national or international government regulations. The drying process is adopted as an effective method for sewage sludge treatment. However sewage sludge makes it difficult to treat with a large volume at the real drying process plant because of its own complicated physical, chemical, and thermal properties. The final design value of moisture content with 10% of the dried sludge can be obtained through the simulated outputs in this study.

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