• Title/Summary/Keyword: pitch bearing

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A Study on Friction Force Reduction of Moving Parts of Engine Generator for Range Extended Electric Vehicle (RE-EV용 엔진 발전기의 구동 부품의 마찰력 저감에 관한 연구)

  • Rha, Wan Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.160-164
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    • 2014
  • Recently, there has been an active study about friction force of moving parts for automotive. This study is development and evaluation of oil pockets for journal bearing and tappet valve for range extended electric vehicle. Specially, oil pockets are effect on friction force depend on pitch, size, depth. In this study, fine oil pocket was formed using by etched texturing on the journal bearing and tappet valve. And oil pocket analyzed by SEM and friction force test was carried out by tensile tester. Finally, in this study, it was suggested by round and plane part which journal besring and tappet valve.

Elasto-Hydrodynamic Lubrication Characteristics of Bump Foil Bearings (범프포일베어링의 탄성유체윤활 특성)

  • Kim, Young-Cheol;Lee, Dong-Hyun;Kim, Kyung-Woong
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.98-103
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    • 2004
  • This paper presents modeling and simulation of the bump foil bearings with consideration of the elastic behavior of the foil and gas compressibility. Heshmat had originally introduced the simple compliance model to estimate the EHL(elasto-hydrodynamic lubrication) performance. But this approach can not consider the deflection of top foil at the edge of bearing, so model is insufficient to analyze in case that the eccentricity ratio is greater than I. So the top foil is considered as a simple beam model supported by linear spring elements, and the bump foil deflection can be simple compliance model. The EHL calculations are performed for convention rigid type, classical foil type, variable pitch type and double bump type toil bearings. This paper presents that 2nd or 3rd generation bearings have excellent performance in every speeds.

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Active Damping Control of an Air Bearing Stage with Magnetic Preloads (능동 자기예압 공기베어링 스테이지의 진동감쇠 제어)

  • Ro, Seung-Kook;Kim, Soohyun;Kwak, Yoonkeun;Park, Chun Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1321-1325
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    • 2013
  • In this paper, we proposed an air bearing stage with active magnetic preloads in vertical directions compensating motion errors and attenuating vibrations to improve dynamic characteristics. This preloaded design gives simpler configuration of the stage, and active control of preload can be used for compensating motion errors by feedforward method. To improve dynamic characteristics, vibration of the table is monitored by an accelerometer, and controlled by a DSP based digital controller with integrator and band pass filters for suppressing roll and pitch vibration modes. The modes were evaluated by measuring frequency response functions, and compared with compensated responses. This showed effective results for suppressing poorly damped regenerative vibration of air bearings.

Compensation of Five DOF Motion Errors in a Ultra Precision Hydrostatic Table Using the Active Controlled Capillaries (능동제어모세관을 이용한 초정밀 유정압테이블의 5 자유도 운동 오차 보정)

  • Park C.H.;Oh Y.J.;Lee H.;Lee D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.769-772
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    • 2005
  • Five DOF motion errors of a hydrostatic bearing table driven by the coreless type linear motor were compensated utilizing the active controlled capillaries in this study. Horizontal linear motion and yaw error were simultaneously compensated using two active controlled capillaries and vertical linear motion, pitch and yaw error were also simultaneously compensated using three active controlled capillaries. By the compensation, horizontal linear motion accuracy and yaw were improved from 0.16 ${\mu}m$ and 1.96 arcsec to 0.02 ${\mu}m$ and 0.03 arcsec. Vertical linear motion accuracy, pitch and roll were also largely improved from 0.18 ${\mu}m$, 2.26 arcsec and 0.14 arcsec upto 0.03 ${\mu}m$, 0.07 arcsec and 0.02 arcsec. The compensated motion errors were within the range of measuring repeatability which was ${\pm}0.02\;{\mu}m$ in the linear motion and ${\pm}0.05$ arcsec in the angular motion. From these results, it is found that the motion error compensation method utilizing the active controlled capillaries are very effective to improve the five motion accuracies of the hydrostatic bearing tables.

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Mechanical Properties of a High-temperature Superconductor Bearing Rotor in a 10 kWh Class Superconductor Flywheel Energy Storage System (10 kWh급 초전도 베어링 회전자의 기계적 특성 평가)

  • Park, B.J.;Jung, S.Y.;Kim, C.H.;Han, S.C.;Park, B.C.;Han, S.J.;Doo, S.G.;Han, Y.H.
    • Progress in Superconductivity
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    • v.13 no.1
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    • pp.58-63
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    • 2011
  • Recently, superconductor flywheel energy storage systems (SFESs) have been developed for application to a regenerative power of train, a power quality improvement, the storage of distributed power sources such as solar and wind power, and a load leveling. As the high temperature superconductor (HTS) bearings offer dynamic stability without the use of active control, accurate analysis of the HTS bearing is very important for application to SFESs. Mechanical property of a HTS bearing is the main index for evaluating the capacity of an HTS bearing and is determined by the interaction between the HTS bulks and the permanent magnet (PM) rotor. HTS bearing rotor consists of PM and iron collector and the proper dimension design of them is very important to determine a supporting characteristics. In this study, we have optimized a rotor magnet array, which depends on the limited bulk size and performed various dimension layouts for thickness of the pole pitch and iron collector. HTS bearing rotor was installed into a single axis universal test machine for a stiffness test. A hydraulic pump was used to control the amplitude and frequency of the rotor vibration. As a result, the stiffness result showed a large difference more than 30 % according to the thickness of permanent magnet and iron collector. This is closely related to the bulk stiffness controlled by flux pining area, which is limited by the total bulk dimension. Finally, the optimized HTS bearing rotor was installed into a flywheel system for a dynamic stability test. We discussed the dynamic properties of the superconductor bearing rotor and these results can be used for the optimal design of HTS bearings of the 10kWh SFESs.

Force Characteristic Analysis of Airflow Type Linear Pulse Mortor by Permeance Method (패미언스법에 의한 공압 부상형 리니어 펄스모터의 힘 특성 해석)

  • 김일남;백수현;윤신용
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.13 no.4
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    • pp.160-169
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    • 1999
  • Linear pulse rootor (LPM) be suitable a field where smooth linear rootion of high precision is required, because it's structured with minute teeth pitch in airgap of between and stator and roover(forcer). Force and position of LPM are effected sensitively by the teeth pitch, air gap, permanent magnet and excitation current. So, LPM is much important to analyze the force characteristics. llis paper was awlied to perrreance roothed for force calculation at airgap. The airgap of LPM is maintained from the pressure generated by an air-bearing. Simplified airflow and permeance methods will be used to calculate the air gap under static conditions. Therefore, the maximum available force is then derived using the coenergy method with variable air gap, also normal force and linear thrust was acquired from variable minute displacement 1[mm]. 1[mm].

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Investigation of Cogging Effect in Bisymmetric Dual Iron Core Linear Motor Stage (대칭구조 철심형 리니어모터 이송계에서의 코깅현상에 관한 연구)

  • Oh, Jeong-Seok;Park, Chun-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.10
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    • pp.115-121
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    • 2008
  • This paper presents bisymmetric dual iron core lineal motor stage for heavy-duty high precision applications such as large area micro-grooving machines or high precision roll die machines. In this stage, two iron core linear motors are installed in laterally symmetric way to cancel out the attractive forces. Main focus was given to analyzing the effect of cogging force and moment for two different layouts, which are symmetric and half-pitch shifted ones. Experimental results showed that the symmetric layout is more adequate for high precision applications because of its clear moment cancellation effect. It was also verified that the effect of the residual cogging moment can be suppressed further by increasing the bearing stiffness. One problem of the symmetric layout is added cogging force which hinders smooth motion, but its effect was relatively small compared with that of moment cancellation.

Dynamic analysis of magnetic head slider at ultra low clearance (마그네틱 헤드 슬라이더의 극소 공기막에 대한 동특성 해석)

  • 장인배;한동철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1487-1494
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    • 1990
  • In this paper the dynamic characteristics of self acting air lubricated slider bearing of hard disk/head system are investigated. The dynamic equations of magnetic head mechanism considering both parallel and pitch motion and the time dependent modified Reynolds equation are analyzed and the dynamic pressure distribution of air film is numerically calculated in frequency domain by small perturbation method and finite difference scheme with variable grid. The dynamic response of the slider spacing is obtained accordingly as the moving recording surface vibrates in parallel mode.

Optimization of Multi-tasking Vertical Lathe For Windmill Parts (풍력 발전기 부품가공용 복합수직선반의 최적 설계에 관한 연구)

  • Choi, Hag-Bong;Lee, Jong-Hoon;Park, Woo-Sang;Sin, Heung-Chul;Oh, Jong-Suk;Park, Chun-Hong;Lee, Dong-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.2
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    • pp.147-155
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    • 2012
  • Wind power, which is one of the promising renewable energies, has shown the high growth rate of 35 % of the annual average in the recent 5 years and also windmill related equipment market has been fast-growing. Yaw & Pitch bearing are the key parts of windmill and are machined by huge vertical lathe which is monopolized by the advanced countries. The purpose of this study is to develop the multi-tasking vertical lathe for 5 MW grade windmill bearings, which might be mass produced 3 or 5 years later. In this study, the structure of the crossrail and rotary table, which are the key units of the huge multi-tasking vertical lathe, were optimized through the finite element analysis. Also the basic performance of the rotary table has been evaluated.

Roll Motion Control of a Mover in Bearingless Linear Motor by Using One-sided Active Magnetic Bearings (베어링리스 리니어 모터에서의 편측식 전자기 베어링을 이용한 이동자의 롤 운동 제어)

  • Kim, Woo-Yeon;Lee, Jong-Min;Kim, Seung-Jong
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.11
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    • pp.1184-1191
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    • 2009
  • A bearingless linear motor(BLLM) which consists of two stators and a common mover is able to levitate and move its mover without any linear bearing or even additive windings. In the previous study, BLLM was actively controlled on the translation and pitch motion, while the roll motion is passively stable. In order to control the roll motion, this paper suggests adding active magnetic bearings(AMBs) at bottom of the mover in BLLM. The AMBs control the roll motion and also partially supports the weight of the mover. In this paper, magnetic forces generated by the AMBs are estimated by using an FEM model. Based on the analysis results, the bias current of the AMBs is determined and a PD controller is designed. Through an experimental levitation test, it was verified that roll motion is well controlled by AMB during levitation.