• Transactions of the Korean hydrogen and new energy society
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• v.24 no.4
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• pp.302-310
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• 2013

As an initial step to develop a liquid hydrogen pump of piston type operated under cryogenic and high pressure, leakage and piston head shape for the piston pump were discussed with temperature and pressure. As the results, the leakage depended on correlation among density, viscosity, clearance area by the low temperature. In order to reduce the leakage, it was found that the air-tightness can be improved by minimizing contact surface between piston and cylinder, and also increasing pressure in-cylinder can reduce piston clearance. Among the proposed piston shapes, D type piston shape had the most air-tightness. D type piston had smaller contact surface than other piston shape and easier expansion of cup shape by pressure. The leakage of D type piston shape was found about 7%, compared with A type piston shape. But it was required that analyze about vapor lock by friction and wear resistance.

• Tribology and Lubricants
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• v.14 no.1
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• pp.64-69
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• 1998

A numerical analysis is carried out to study the effect of piston shape on the lubrication characteristics between the cylinder and piston in hydraulic piston pumps. The results showed that the shape of piston affect significantly the pressure distribution in the clearance, the lateral force acting on the piston and leakage flow through the clearance. Partially tapered piston is more effective than any other piston shapes because it reduces the possibility of hydraulic locking and improves the volumetric efficiency of the pump.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.11
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• pp.83-92
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• 1998

In this paper, an experimental study has been carried out to develop an aluminum forged piston which has good mechanical properties. Through the experiment, the cavity filling, microstructure and mechanical properties of the final product are investigated with respect to chosen process parameters, which are die shape, heat-treatment condition and preform shape. The mechanical properties of the forged piston are compared with these of the cast piston. As the results, an appropriate die-shape is obtained to produce a perfect piston. The suitable heat-treatment condition and preform-shape are found to good hardness and minute microstructure in the forged piston. And we could obtain the mechanical properties(tensile strength, elongation and hardness) of the forged piston are superior to these of the cast piston.

• Tribology and Lubricants
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• v.10 no.3
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• pp.47-53
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• 1994

Thin film flow in the clearance between cylinder bore and axially moving compositeshape piston is analyzed to study the effect of piston shape on the lubrication characteristics of hydraulic piston pump and motor. It is shown that the piston shape significantly affect the distribution of fluid film pressure, lateral force acting on the piston and leakage flow rate in the clearance. And it is also shown that the composite-shape piston is more effective than the cylindrical piston under tilted condition to reduce the possibility of hydraulic locking. Therefore, the results of present study can be used usefully in the design-and manufacturing of hydraulic piston pump and motor.

• Transactions of the Korean Society of Automotive Engineers
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• v.7 no.6
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• pp.115-122
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• 1999

A friction tester to measure friction force generated at the interface between the piston ring and the cylinder liner was developed. Modified piston ring is bar-shaped and 100mm long. Surface of the modified piston ring is machined by the profile grinding machine to be formed as a shape of an arc of a circle. Measured data are treated as mean effective friction force and power loss. From this test it can be confirmed that friction force is deeply affected by surface shape of the piston ring and viscosity of supplied oil. Friction force is deeply affected by surface shape of the piston ring and viscosity of supplied oil. Friction force is decreased and power loss is increased with increasing velocity. And it is known that region of mixed lubrication is broader than estimated with theoretical analysis. it is expected that this tester can be used as the optimization tool of the surface shape of the piston ring at the first stage of development of the piston rings.

• Journal of the Korea Convergence Society
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• v.11 no.7
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• pp.163-167
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• 2020

In this study, thermal stress analysis by shape of piston head was conducted to investigate the shape of a durable piston. As the result, the farther the temperature is from the part where the temperature is applied, the lower the temperature can be seen. Depending on the shape of the piston head, the heated area became different. So, it could be seen that it affected the piston column part and the skirt part. This study showed that three models produced the least stress from the center of the piston head in the same way. Model A showed the smallest stress resulting in the yield compared to the other two models. Model B is a plate type piston head with a concave shape of the piston head, indicating that it is the model that has the least effect on the surrounding area at the center of the piston head. Model C showed the greatest stress resulting from the yield. The results of this study are also thought to be useful for designing the shape of durable pistons. By utilizing the thermal stress analysis due to piston head shape, this study is thought to conform with the aesthetic design.

• Journal of Ocean Engineering and Technology
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• v.24 no.2
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• pp.47-52
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• 2010

The proper surface pressure on the pistons rings in the diesel engine of a ship is very important, because the pressure controls the oil that is needed to maintain friction at acceptable levels between the pistons and the cylinders. In this paper, basic and theoretical concepts to compute the ring pressure were formulated and applied to obtain the proper surface pressures on selected sample piston rings. During the calculation of the pressure on the piston rings, the computation of the accurate free shape of the piston ring was required. Earlier, Arnold and Prescott introduced theories to compute the free shapes of piston rings, and their approach used rectangular and polar coordinates. In this paper, the free shapes of piston rings using two different theories were computed and compared. The results were quite close, representing the free shape of the piston ring. Ring pressure was computed using the Arnold's free shape that was obtained. A simple GUI was made to compute the surface pressure on the piston rings.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.107-112
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• 2001

Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.11 s.254
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• pp.1433-1438
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• 2006

A systematic approach to socket shape design of a concave piston assembly for a high pressure hydraulic pump of an excavator is presented in this paper. A design model is given and a methodology of socket shape design is proposed. An axisymmetric rigid-plastic finite element method is employed for predicting the approximate socket shape formed by a rotary forming process as well as for simulating the test process for separating the shoe from the piston assembly designed. It is verified that the predictions are in good agreement with the experiments. The approach is successfully applied to developing an optimal concave piston assembly.

• Transactions of the Korean hydrogen and new energy society
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• v.25 no.3
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• pp.240-246
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• 2014

In order to develop a universal cryogenic piston pump of small size for increasing utilization of liquid hydrogen, dynamic compression performance of piston pump were evaluated and improvements were also discussed for piston rod and piston tip. The cryogenic piston pump has crosshead structure and inclined cup shape piston tip. As the results, it was found that i) insulation of heat flow from piston-rod part is required for stable operation ii) improving the self-clearance adjustment effect of piston tip and reducing piston eccentricity were desirable to promote pumping pressure and operating range.