• Title/Summary/Keyword: piping defect

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Measurement of Inner Defects and out of Plane Deformation of Pressure Vessel in Piping of Circulation System Using Shearography (전단간섭법을 이용한 배관 순환 시스템에서의 압력용기 내부결함 및 면외변형 측정)

  • Kang, Chan-Geun;Kim, Hyun-Ho;Jung, Hyun-Il;Choi, Tae-Ho;Jung, Hyun-Chul;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.5
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    • pp.349-355
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    • 2014
  • Wall thinning defects can occur in the pressure vessels used in a variety of industries. Such defects are related to the flow velocity. Considering the fact that such vessels constitute up to 70 or 80% of the plant structures in a power plant, it is important to measure internal defects as part of a safety evaluation. In this study, optical measurement were applied in a non-destructive evaluation using shearography to ensure the safety and improve the reliability of a power plant through the non-contact, non-destructive evaluation of pressure vessels. In order to verify whether the pressure vessels contained faults, experimental and analytical investigation were conducted to measure any internal defects and out-of-plane deformation from inner temperature changes and pressure changes in the piping of the circulation system. The most important factors in this research were the thickness, width, and length of a defect. An increase in these could confirm an increase in the deformation. Thus, internal defects in a pressure vessel were measured using shearography, which made it possible to ensure the reliability and integrity of the pipe.

Ultrasonic Image of the Side Drilled Holes in SS Reference Block as Combining Bases of Support for Spatial Frequency Response

  • Koo, Kil-Mo;Song, Chul-Hwa;Beak, Won-Pil;Kang, Hee-Young
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.322-326
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    • 2008
  • In this paper, we have studied the images which have been reconstructed by using combination of images acquired by the variation of operating frequency. When inner images have been reconstructed, they have been superposed by the surface state effect. In this case, the images of the phase object can be enhanced by the contrast of inner images. There is a kind of specimen, one is a reference block having 1/4T, 1/2T, 3/4T side drilled holes as main run piping material of the steam generator in nuclear power plants. It has been shown that the two results of defect shapes have better than before in this processing and phase contrast grow about twice. And we have constructed the acoustic microscope by using a quadrature detector that enables to acquire the amplitude and phase of the reflected signal simultaneously. Further more we have studied the reconstruction method of the amplitude and phase images, the enhancement method of the defect images' contrast.

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Study for Non-Destructive Testing of Polyethylene Electrofusion Joints - Ultrasonic Imaging test (폴리에틸렌 배관의 전기융착부 비파괴검사기술에 관한 연구)

  • Kil Seong Hee;Kwon Jeong Rock
    • Journal of the Korean Institute of Gas
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    • v.8 no.3 s.24
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    • pp.31-36
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    • 2004
  • Electrofusion(EF) joints have been widely used as they are easy to fuse and suitable for high-quality joints for polyethylene(PE) pipes. This paper studies the cause of defects and classifies 5 types of defects. The defect detection technique for electrofusion joints of polyethylene piping is utilized by the ultrasonic phased array technique to obtain ultrasonic images of electrofusion joints. Test sample joints have been designed and fabricated using artificial defects which were made using paper. Finally, we studied the condition of electrofusion in the field and analyzed the main causes of defects. And we classified the defect types as local lack of fusion, sand inclusion, voids or air inclusion, short stab, excess penetration or excess bead.

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Criterion for Failure of Internally Wall Thinned Pipe Under a Combined Pressure and Bending Moment (내압과 굽힘의 복합하중에서 내부 감육배관의 손상기준)

  • Kim, Jin-Weon;Park, Chi-Yong
    • Journal of the Korean Society of Safety
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    • v.17 no.4
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    • pp.52-60
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    • 2002
  • Failure criterion is a parameter to represent the resistance to failure of locally wall thinned pipe, and it depends on material characteristics, defect geometry, applied loading type, and failure mode. Therefore, accurate prediction of integrity of wall thinned pipe requires a failure criterion adequately reflected the characteristics of defect shape and loading in the piping system. In the present study, the finite element analysis was performed and the results were compared with those of pipe experiment to develop a sound criterion for failure of internally wall thinned pipe subjected to combined pressure and bending loads. By comparing the predictions of failure to actual failure load and displacement, an appropriate criterion was investigated. From this investigation, it is concluded that true ultimate stress criterion is the most accurate to predict failure of wall thinned pipe under combined loads, but it is not conservative under some conditions. Engineering ultimate stress estimates the failure load and displacement reasonably for al conditions, although the predictions are less accurate compared with the results predicted by true ultimate stress criterion.

An Experimental Study on the Mechanical Impact (Third Party Damage) of High Pressure Gas Pipe (고압가스배관의 기계적 충격(타공사)에 대한 실험적 연구)

  • Lee, Kyung-eun;Kim, Jeong Hwan;Ha, Yu-jin;Kil, Seong-he
    • Journal of the Korean Institute of Gas
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    • v.21 no.6
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    • pp.8-14
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    • 2017
  • One of the main causes of gas pipeline accidents is mechanical impact(third party damage). The majority of high pressure gas pipelines buried in major domestic industrial complexes are old pipes which have being operated over 20 years. Therefore, if an accident occurs, there will be a full scale accident because there is no additional inspection and reinforcement time. In this study, the defects on the piping during the mechanical impact were studied through the third party damage(excavation) experiments. Experiments were carried out using the 21 ton excavator which is operated in the actual excavation work and the type of pipe to be struck are ASTM A106 Grade.B and ASTM A53 Grade.B. As a result, when the bucket used during excavator operation is a sawtooth bucket, the defect is more bigger. And the smaller the diameter of the pipe, the smaller the depth and length of the defect. Also, it was confirmed that the impact height had no effect on the defects on the buried pipe, during the excavation work.

A Basic Study on the Defect Detectability of Austenitic Stainless Steel Weldments using Ultrasonic Testing (초음파를 이용한 Austenitic Stainless Steel 용접부의 결함검출에 관한 기초적 연구)

  • Park, M.H.;Park, K.H.;Seo, D.M.;Yoon, K.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.8-21
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    • 1989
  • This paper presents the ultrasonic characteristics of weldment and detectability of defects of weldment in Austenitic Stainless Steel Type 304 that is composed of mostly coolant piping system in nuclear power plants. The results of this experient show as follows: 1. When the ultrasonic beam detects the defects on the side of base metal and on the opposite side of weldment, the indications which was detected on the screen show different amplitude and different metal path each. 2. The ultrasonically estimated notch depth is generally oversized than actual notch depth. 3. It is easy for the false indication to show up on the screen because of columnar structure of weldment in austenitic stainless steel. 4. The higher frequencies of transducer have more difficulties to detect the defects of the opposite side of weldment because of ultrasonic attenuation in weldment and the longitudinal transmitter-receiver transducer is the most effective in detecting the opposite side defects of weldment.

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Development of a Sensornetwork based Wireless NDT Service Model for High-pressurized Piping Wall Thinning Defect Inspections in a NPP (원전 고압배관 감육검사를 위한 센서네트워크 기반 무선 NDT 서비스 모델 개발)

  • Choi, Yoo-Rark;Lee, Jae-Cheol
    • 한국IT서비스학회:학술대회논문집
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    • 2008.11a
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    • pp.469-471
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    • 2008
  • 원자력발전소에는 매우 복잡하고 긴 배관 시스템이 작동되고 있다. 이 배관은 매우 높은 온도와 압력에 견디게 설계 및 제작 되었으나, 사용연수의 증가에 따라 배관이 깎이는 감육현상이 발생하며, 이로 인한 배관 파단 사고가 발생하고 있다. 이러한 감육현상은 배관의 곡관부에서 자주 발생하는데, 이를 감시하기 위하여 지금까지는 초음파를 이용한 배관 두께 측정을 해오고 있다. 그러나 이 검사 결과의 신뢰성이 없고, 유선 검사 방식을 채택함으로 인한 장비 설치 문제로 극히 일부 배관의 곡관부에 대한 감시만 수행되고 있는 문제가 있다. 본 논문에서는 펄스 와전류 기법과 일체형 소형 무선 센서를 이용하여 이러한 문제를 해결할 수 있는 방안을 제안한다.

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Defects Classification with UT Signals in Pressure Vessel Weld by Fuzzy Theory (퍼지이론을 이용한 압력용기 용접부 초음파 결함 특성 분류)

  • Sim, C.M.;Choi, H.L.;Baik, H.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.1
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    • pp.11-22
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    • 1997
  • It is very essential to get the accurate classification of defects in primary pressure vessel and piping welds for the safety of nuclear power plant. Ultrasonic testing has been widely applied to inspect primary pressure vessel and piping welds of nuclear power plants during PSI / ISI. Classification of flaws in weldments from their ultrasonic scattering signals is very important in quantitative nondestructive evaluation. This problem is ideally suited to a modern ultrasonic Pattern recognition technique. Here, a brief discussion on systematic approach to this methodology is presented including ultrasonic feature extraction, feature selection and classification. A stronger emphasis is placed on Fuzzy-UTSCS (UT signal classification system) as efficient classifiers for many practical classification problems. As an example Fuzzy-UTSCS is applied to classify flaws in ferrite pressure vessel weldments into two types such as linear and volumetric. It is shown that Fuzzy-UTSCS is able to exhibit higher performance than other classifiers in the defect classification.

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The Reconstructive Method for The Enhancement of Depth Resolution for Acoustic Image using the Spatial Frequency Response in NPPs' Material (NPP 매질내에서 공간주파수 응답을 이용한 초음파 영상의 깊이 분해능 개선을 위한 복원 방법)

  • Koo, Gil-mo;Kim, Hyun;Park, In-ho
    • Journal of Korea Multimedia Society
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    • v.5 no.4
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    • pp.426-433
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    • 2002
  • In this paper, we have studied the images which have been reconstructed by using combination of images acquired by the variation of operating frequency. When inner images have been reconstructed, they have been superposed by the surface state effect. In this case, the images of the phase object can be enhanced by the contrast of inner images. In this experiment, there are two kinds of specimens, one is a reference block haying 1/4T, 1/2T, 3/4T side drilled holes as main run piping material 111 the steam generator in NPP(Neuclear Power Plant)s and the another is a part of a hemisphere type specimen having about 1-2㎜ distance gap. It has been shown that the two results of defect shapes have better than before in this processing and phase contrast grow about twice. And we have constructed the acoustic microscope by using a quadrature detector that enables to acquire the amplitude and phase of the reflected signal simultaneously Further more ore have studied the reconstruction method of the amplitude and phase images and the enhancement method of the defect images contrast.

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Estimation Method of Local Elastic-Plastic Strain at Thinning Area of Straight Pipe Under Tension Loading (인장하중을 받는 직선 배관 감육부의 국부 탄소성 변형률 평가 방법)

  • An Joong-Hyok;Kim Yun-Jae;Yoon Kee-Bong;Ma Young-Wha
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.533-542
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    • 2006
  • In order to assess the integrity of pipes with local thinning area, the plastic strain as well as the elastic strain at the root of thinned region are required particularly when fluctuating load is applied to the pipe. For estimating elastic-plastic strain at local wall thinning area in a straight pipe under tensile load, an estimation model with idealized fully circumferential constant depth wall thinning area is proposed. Based on the compatibility and equilibrium equations a nonlinear estimation equation, from which local elastic-plastic strain can be determined as a function of pipe/defect geometry, material and the applied strain was derived. Estimation results are compared with those from detailed elastic-plastic finite element analysis, which shows good agreements. Noting that practical wall thinning in nuclear piping has not only a circular shape but also a finite circumferential length, the proposed solution for the ideal geometry is extended based on two-dimensional and three-dimensional numerical analysis of pipes with circular wall thinning.