• Title/Summary/Keyword: pipe welding

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Neuro-Fuzzy Contro of Weld Pool Size in Arc Welding Robot System (1st Report : Fuzzy Control of Weld Pool Size) (아크용접 로보트시스템에서 용융지크기의 뉴로-퍼지 제어)

  • Jeon, Euy-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.89-95
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    • 1997
  • Welding technique is widely applied to general industry such as pressure vessel for chemical plant, pipe system, heavy industry, and automobile. There are some points which must be considered when robot system is used in welding automation process for productivity improvement. Welding quality is governed by heat input, and this quantity can be different according to shape, property, and thick of material . For desired heat input , weld input parameters such as welding voltage, current, and welding velocity must be determined with those consideration. Until now these parameters have been determined mainly by experience of operator. In this study, the size of welding zone was predicted by fuzzy rules were constructed from the relation between welding variables and weld pool size. Inverse model method which welding control input for welder is determined with optimum voltage and current by fuzzy controller is validatied by computer simulation.

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Probabilistic Evaluation of Fatigue Life in High Frequency Electric Resistance Welded Joint of the Pipe (고주파 전기저항용접부 강관에서의 피로수명의 확률론적 평가)

  • Seo, Young-Bum;Kim, Choong-Myeong;Kim, Chul-Su;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.400-405
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    • 2004
  • In this study, the optimal welding condition of the input power was selected experimentally through the ERW simulator, which is equal to welding status of ERW part in pipe. This condition is the input power 250kW in the heat treatment of the $900^{\circ}C$ normalizing derived from the nondestructive technique and impact energy. In order to evaluate the variation of the fatigue life in the pipe, fatigue surface crack growth test of base and optimal welded metal were performed statistically. As stress intensity factor range (${\Delta}K_s$) increases, the fatigue crack propagation rate (da/aN) of the base metal is faster than that of the welded joint. The variation of the fatigue life in the ERW pipe was estimated statistically using Monte-Carlo simulation with the standard deviation of material constants (C and m) of the paris law in the specimen.

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A Study on the Stress Distribution and Stress Concentration of Pipe with Respect to Attached Shape and Method of the Bracket in a Welding Structure (브래킷 결합형식에 따른 용접 구조물의 파이프에서 발생하는 응력분포와 응력집중에 관한 연구)

  • Jeon, Hyung-Yong;Sung, Rak-Won;Han , Geun-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.28-37
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    • 1999
  • This investigation is the result of the structural analysis by finite element method and test for considering stress distribution and stress concentration to be generated according to the change of attached shape and method of the bracket to pipe in welding structure. Generally, members that consist structures are subjected to various forces and are jointed each other with a number of bracket. In this case, circular pipe was adapted in order to weld these members easily and to study the optimal design which is used a beam with shape section as main components of the structure, According to attached shape and method, distributed stress on circular pipe is appeared so differently. This may result deeply effects with respect to thickness, material properties. So a study on attaching shape and method of bracket to circular pipe is needed. In this paper, to obtain the maximum equivalent stress or stress concentration was used experimental and F.E.M. analysis. First five parameter was defined with respect to attached a shape and method to circular pipe i.e. the variation of the attached area, the variation of the attached shape, the variation of the attached length, the variation of both directin angles, the variation of the upper angle. Afterward the experimental analysis was practiced as the variation of the both direction angel and the finite element analysis was practiced as each parameters. We can discover stress distribution and stress concentration according to the change of form of bracket. And the result can be referenced for a design of similar structure.

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A Study of Sulfide Stress Corrosion Cracking in Welded Steel Pipe (용접강관의 황화수소 응력부식균열에 관한 연구)

  • 박영록;김희진;강봉용
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.257-259
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    • 2003
  • Sulfide Stress Corrosion Cracking(SSCC) of welded Steel pipe has been investigated. A specimens are stressed into the synthetic sea water saturated with H$_2$S. Therefore SSCC occur at the hardnest point. we are discusses the test methods used for laboratory corrosion testing of welded steel pipe and the results of test.

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The Use of Orbital TIG Welding Process for the Construction and the Repair of Field Piping (자동 오비탈 TIG 용접기술을 이용한 배관 용접)

  • 정인철;심덕남
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.27-29
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    • 2004
  • Orbital TIG welding process being used fur the new construction, the repair of nuclear piping system ana other critical piping. When weld quality is important or there are a large number of similar weld to be made or when access is restricted with manual torch, Orbital TIG welding is most effective process because of practical for out-of-position and high weld quality. Furthermore, typically superior to manual TIG welding process where the pipe remains in place and the tungsten electrode orbits the weld. As smaller and more compact welding head is being developed, could operate in tight spaces and lend itself to this type of application better than any other welding process. Orbital TIG welding has become more and more field practical process.

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