• Title/Summary/Keyword: pipe deformation

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Deformation and Fracture Behavior of Wall Thinned Carbon Steel Pipes (감육된 탄소강배관의 변형과 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.20 no.4 s.71
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    • pp.17-23
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    • 2006
  • Monotonic four-point bending tests were conducted on straight pipe specimens, 102 mm in diameter with local wall thinning, in order to investigate the effects of the depth, shape, and location of wall thinning on the deformation and failure behavior of pipes. The local wall thinning simulated natural erosion/corrosion metal loss. The deformation and fracture behavior of the straight pipes with local wall thinning was compared with that of non wall-thinning pipes. The failure modes were classifiedas local buckling, ovalization, or crack initiation, depending on the depth, shape, and location of the local wall thinning. Three-dimensional elasto-plastic analyses were carried out using the finite element method. The deformation and failure behavior, simulated by finite element analyses, coincided with the experimental results.

A study on forming analysis for the soft pipe bending process of thickness guarantee (연질파이프의 두께보증형 벤딩공정에 대한 성형해석에 대한 연구)

  • Jung, Dong-Won;Jeong, Ji-Hyun;Cho, Jong-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.1
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    • pp.66-71
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    • 2013
  • Soft bending pipe is widely used for freezing equipment and shipbuilding. These pipe have some problems that they cause occasionally outside wrinkle, crack, wall thinning phenomena. However, vending machines which have been made to solve the problems completely, are not yet. In this study, to settle these problems, we proved the effectiveness of the self-made mandrel by results of simulation as the basic for the development of precision high-quality vending machine ; presents the solution method of the wall thinning phenomena by analyzing circular deformation and damage of bending pipe.

Defect Detection of Wall Thinned Straight Pipe using Shearography and Lock-in Infrared Thermography (전단간섭계와 적외선열화상을 이용한 감육 직관의 결함검출)

  • Kim, Kyeong-Suk;Jung, Hyun-Chul;Chang, Ho-Seob;Kim, Ha-Sig;La, Sung-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.55-61
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    • 2009
  • The wall thinning defect of nuclear power pipe is mainly occurred by the affect of the flow accelerated corrosion (FAC) of fluid. This type of defect becomes the cause of damage or destruction of in carbon steel pipes. Therefore, it is very important to measure defect which is existed not only on the welding part but also on the whole field of pipe. This study use dual-beam Shearography, which can measure the out-of-plane deformation and the in-plane deformation by using another illuminated laser beam and simple image processing technique. And this study proposes Infrared thermography, which is a two-dimensional non-contact nondestructive evaluation that can detect internal defects from the thermal distribution by the inspection of infrared light radiated from the object surface. In this paper, defect of nuclear power pipe were, measured using dual-beam shearography and infrared thermography, quantitatively evaluated by the analysis of phase map and thermal image pattern.

Analysis of Hydrogen-tightness on the Metal Sealing of a Fuel Pipe for FCEV according to Material Change of the Fitting Body (체결부 재료에 따른 FCEV 연료파이프 메탈 씰링부의 기밀성 분석)

  • Lee, J.M.;Han, E.S.;Chon, M.S.;Lee, H.W.
    • Transactions of Materials Processing
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    • v.28 no.5
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    • pp.266-274
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    • 2019
  • Metal sealing is used to connecting the parts between valves and fuel pipes for a FCEV which utilizes hydrogen gas of 700 bar. Instead of general carbon steel, stainless steel is the primary material used to manufacture fuel pipes due to hydrogen embrittlement. The shape of deformation between metals is an important factor on the air-tightness of the metal to metal contact. Since the stainless steel pipe is hardened using the plastic forming during the tip shaping stage, this work hardening could have an effect on the deformed shape and characteristics of contact surfaces in fastening of pipes. In this paper, the deformation history of the pipe model was considered in order to analyze the hydrogen-tightness on the metal sealing part. The contact distance and the forward displacement for fastening were compared using experimental results and the simulation results. The simulation of the effect of material change on the fitting body demonstrated that the hardness or the strength of the formed tip of the pipe was designed to a proper valued level since the characteristics of the contact surface was exhibited better when the strength of the pipe was lower than that of the fitting body.

Application of Fiber Optic Sensors for Monitoring Deflection and Deformation of a Pipeline (배관 변형 및 처짐 감시를 위한 광섬유 센서의 활용)

  • Lee, Jin-Hyuk;Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.6
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    • pp.460-465
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    • 2016
  • Long pipe structures are usually installed in fixtures located with regular intervals or laid underground. Therefore, deflection and deformation could easily occur due to their weight or ground activity. A shape monitoring technique can be used effectively to evaluate the integrity of the pipe structures. Fiber Bragg grating (FBG) sensors, which have an advantage of multiplexing could be used to measure strains at multiple-points of a long structure. In this study, to evaluate the integrity of a pipeline, a shape estimation technique based on strain information was proposed. Furthermore, different experiments were conducted to verify the performance of the proposed technique. Thus, the proposed shape estimation technique can represent the shape according to the deformation of the specimen using the FBGs. Moreover, calculated deflection of the pipeline using the estimation technique showed a good agreement with the actual deflection of the pipeline.

Deformation Characteristics of Underground Pipe with In-situ Soil CLSM (현장발생토 CLSM을 이용한 지하매설관의 변형특성)

  • 박재헌;이관호;조재윤;김석남
    • Journal of the Korean Geotechnical Society
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    • v.20 no.3
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    • pp.129-139
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    • 2004
  • During the construction of circular underground pipe, the non-proper compaction along the pipe and the decrease of compaction efficiency have been the main problems to induce the failure of underground pipe or facility. The use of CLSM (controlled low strength materials) should be one of the possible applications to overcome those problems. In this research, the small-scaled model test and the numeric analysis using PENTAGON-3D FEM program were carried out for three different cases on the change of backfill materials, including the common sand, the soil from construction site, and the CLSM.. From the model test in the lab, it was found out that the use of CLSM as backfill materials reduced the vertical and lateral deformation of the pipe, as well as the deformation of the gound surface. The main reason for reducing the deformation would be the characteristics of the CLSM, especially self-leveling and self-hardening properties. The measured earth pressure at the surround of the corrugated pipe using the CLSM backfills was smaller than those in the other cases, and the absolute value was almost zero. Judging from the small-scaled model test and FEM analysis, the use of CLSM as backfill materials should be one of the best choices reducing failure of the underground pipes.

FE Analysis on Stress and Deformation Behaviors of Elastomeric Contact Seals for a Pipe (배관용 탄성접촉시일의 응력 및 변형거동에 관한 유한요소해석)

  • Kim, Chung-Kyun;Kim, Tae-Hwan
    • Journal of the Korean Institute of Gas
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    • v.15 no.6
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    • pp.34-37
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    • 2011
  • This paper presents sealing contact stress and deformation behaviors of an elastomeric contact seal for a pipe connection. In this study, a pipe connection is used by a joint nut and an elastomeric contact seal with a sealing interference of 0.2~0.5mm. A sealing interference in which compresses an elastomeric contact seal is generated by fastening a joint nut between two pipes. The FEM computed results show that the contact normal stress of contact model 1 with an inclined sealing surface is 1.5~1.75 times high in compared with that of contact model 2 with a parallel sealing surface. This indicates that the sealing contact surface recommends a wedge contact mode between two pipe connections for a high sealing compression stress.

Evaluation of Residual Stress on Pipe Welded Joints Using Laser Interferometry (레이저 간섭계를 이용한 배관 용접부 잔류응력 평가)

  • Chang, Ho-Seob;Na, Man-Gyun;Kim, Koung-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.1
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    • pp.18-22
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    • 2014
  • Residual stresses that occur during the welding process, are the main cause of failure and defects in welded structures. This paper, presents the use of an electronic processing laser speckle interferometer to measure the residual stress of a welded pipe for a nuclear power plant. A tensile testing machine was used to evaluate a welded pipe that failed in compression. The inform plane deformation and modulus of elasticity of the base metal and welds were measured using an interferometer. Varying the load on the welded pipe had a larger effect on the deformation of the base metal the other properties of the base metal and welds. The elastic moduli of the base metal and weld of the welded pipe were 202.46 and 212.14 GPa, respectively, the residual stress was measured to be 6.29 MPa.

Experimental Study for Seismic Behavior Analysis of a Fire Protection Riser Pipe System with Groove Joints (그루브 조인트가 설치된 수계소화설비 입상배관계통의 지진거동분석을 위한 실험적 연구)

  • Kim, Sung-Wan;Yun, Da-Woon;Kim, Jae-Bong;Jeon, Bub-Gyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.2
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    • pp.35-42
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    • 2021
  • In this study, a steel frame that realized the second floor of a structure was fabricated in referring to NFPA 13. In addition, a riser pipe system with groove joints was installed, and a seismic simulation test was performed using static cyclic loading. Cyclic loading tests on the maximum allowable side sway of seismic design standards for buildings in Korea were conducted using actuators to analyze the seismic behavior of the riser pipe system and major piping elements due to the deformation of the steel frame structure or the displacement-dominant behavior caused by the relative displacement between the structural members in the event of a seismic load. Moreover, the deformation angle of the riser pipe system was measured using an image measurement system because it is difficult to measure using the conventional sensors.

A Study on Flange Coupling Design of Polyethylene Corrugated Steel Pipe (PE 피복형 파형강관의 플랜지 이음부 설계에 관한 연구)

  • Kim, Tae-Kyu;Lee, Ho-Young;Yang, Sang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.403-408
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    • 2007
  • The concrete pipe(Hume, PC) and polyethylene(PE) pipe are usually used for dram pipe in local market. Hume pipe, however, is heavy and needs the high cost of construction and PC pipe has a disadvantage to easily occur the deformation by the outside pressure even though it is light and constructible. The corrugated steel pipe coated with polyethylene is used increasedly because it is durable, constructible and economical. However, it is not used for sewage or waste water because it is hard to guarantee the watertight property on the coupling part. In this study, we studied on the flange coupling and the method of its construction to guarantee the watertight property and easy to use. If the developed flange coupling and method are used on a construction field, the economical property, constructible property and structural safety can be guaranteed.