• Title/Summary/Keyword: pipe cutting

Search Result 69, Processing Time 0.029 seconds

The Effects of Geometrical Shape and Post Weld Treatment on Welding Residual Stress Distribution of Weldment in Multi-pass Welded Pipe (다층용접배관의 용접부 잔류음력분포에 대한 기하학적형상과 용접후처리의 영향)

  • 김철한;조선영;김복기;배동호
    • Journal of Welding and Joining
    • /
    • v.19 no.1
    • /
    • pp.49-57
    • /
    • 2001
  • In this study, the residual stress fields of multi-pass welded were analyzed by FEA under various geometrical conditions. In order to estimate the effects of pipe geometries on residual stress distribution, welding processes of each model were performed under the same heat cycles. And then, the influence of cutting off the weld bead on the residual stress redistribution was also estimated. From the results, in the range of t/D=0.05, axial residual stresses on the outer surface of the welded pipe were linearly decreased with pipe diameter increase. On the other hand, hoop residual stresses were not influenced by them. And both axial and hoop residual stresses on the outer surface of the welded pipe were increased with pipe diameter increase. But, when t/D was smaller than 0.05, they were converged in the nearly same value. The maximum residual stresses were generated at around HAZ. It in therefore necessary to consider them in welding design, strength evaluation, and analysis of fracture characteristics.

  • PDF

Corrosion and Abrasion Characteristics of PE Sheet Laminated Corrugated Steel Pipe (PE 선피복 파형강관의 부식 및 마모 특성)

  • Kim, Seog-ku;Jeong, Jang-sik;Kwak, Phill-jae;Choi, Jun-hyang;Lee, Hyun-dong;Lee, Tae-yoon
    • Journal of Korean Society on Water Environment
    • /
    • v.20 no.2
    • /
    • pp.163-169
    • /
    • 2004
  • Feasibility of using PE sheet laminated CSP(Corrugated steel pipe) to sewers were tested via corrosion and abrasion tests for PE sheet laminated CSP; 1) corrosion test for PE film and PE coated plate, 2) corrosion test for joint of PE sheet laminated CSP, 3) corrosion test for outside of PE sheet laminated CSP, and 4) abrasion test for inside of PE sheet laminated CSP. The results for the corrosion and abrasion tests are as follows. 1. Results for corrosion tests on PE films and zinc coated steel plates that were coated with PE films show that the surfaces of both PE were not changed compared to those of original PE samples. Furthermore, PE films maintained strong adhesion on the steel plates even though they were exposed to sewage and seawater provided cutting planes of the steel plates were treated with molding. But, results for corrosion tests on the spots that were previously cut off by a knife and a cutting planes of the steel plates were treated without molding show that steel plates have been corroded if they were exposed to sewage and seawater. 2. Results for corrosion tests on joints of PE sheet laminated corrugated steel using sewage show that gathering rust was observed at cutting plane of PE sheet laminated corrugated steel after 180 days, but PE film was not flaked off. However, PE film at cutting plane was flaked off when PE sheet laminated corrugated steel was exposed to seawater. Furthermore, flaking process was severely progressed at lockseam points of which the surfaces were not smooth. 3. Results for laying PE sheet laminated corrugated steel under the ground show that the surface of untouched PE film was almost identical to that of original PE film. However, the spots that were previously cut off by a knife and a cutting plane of PE sheet laminated corrugated steel have flaked off. 4. As a result of abrasion tests conducted with PE sheet laminated corrugated steel and sand, brilliance and thickness of PE was not greatly changed under the severe abrasion conditions. Therefore, the durability of PE sheet laminated corrugated steel for abrasion was determined to be good.

Development of Remote Laser Welding-Cutting Process for Maintenance of Hydraulic Connection Module on ITER Project (핵융합 발전로 냉각수 연결모듈의 원격 유지보수를 위한 레이저 용접-절단 공정개발)

  • Kim, Yong;Park, Ki-Young;Lee, Kyoung-Don
    • Journal of Welding and Joining
    • /
    • v.30 no.1
    • /
    • pp.51-58
    • /
    • 2012
  • To assess hydraulic connections between sub-components of the International Thermonuclear Experimental Reactor (ITER) diagnostic port plug, the laser welding and ablation cutting process were investigated in order to be applied the remote handling maintenance. In this study, laser ablation cutting, which vaporizes a small amount of solid material directly into gas by focusing a laser beam of high density energy, is adopted in order to overcome the limitation of the normal laser cutting technology that the head should be placed as close to the work piece as possible to blow out melt metal at a distance. Complete cutting of a work piece is obtained by repetitive multi-passes of the laser beam. The welding and cutting process were tested on the sample work pieces and finally on a prototype of a hydraulic connection module for remote handling. The results showed that this process can be a promising candidate for hydraulic connections by remote handling.

Feasibility of Copper Powder Fabrication by Ball Milling of Copper Chip Scrap Occurred During Cutting Process of Copper Pipe (구리 관(管)의 절단(切斷) 공정(工程)중 발생한 구리칩 스크랩의 볼밀링에 의한 구리 분말(粉末) 제조(製造) 가능성(可能性))

  • Hong, Seong-Hyeon
    • Resources Recycling
    • /
    • v.20 no.6
    • /
    • pp.37-42
    • /
    • 2011
  • Copper chip scrape has been occurred by cutting of copper pipe. The feasibility of copper chip scrape into the copper powder by milling was studied. Two milling type such as rod milling and horizontal balling milling were applied in this research. Copper chip can not fragmented into powder by using rod milling. In contrast to rod milling, copper chip can be changed into powder by horizontal ball milling for above 36 hours. It was found that recycling of copper chip scraps into copper powder by horizontal ball milling is possible and powder fraction percent ($75{\sim}150{\mu}m$) of milled copper chip for 48 hours is 25.3%.

Development of Dismantling Techniques for Irradiated HANARO Instrumented Capsule (03M-06U) in IMEF

  • Choo, Yong-Sun;Kim, Do-Sik;Oh, Wan-Ho;Baik, Seung-Je;Yoo, Byung-Ok;Park, Dae-Kyu;Baek, Sang-Ryul;Joo, Ki-Nam
    • Proceedings of the Korean Nuclear Society Conference
    • /
    • 2005.05a
    • /
    • pp.501-502
    • /
    • 2005
  • During the cut and dismantling process of HANARO irradiated instrumented capsule(03M-06U), a little different phenomenon like a jamming was observed and occurred. So to release jamming between outer pipe and inner thermal media, the outer pipe will be cut piece by piece by capsule cutting machine installed in M2 hot cell until the outer pipe was eliminated or reduced as we could. It is assumed that this kind of problem was occurred following reasons: 1) This capsule has probably a problem during manufacturing process at shop before irradiation. 2) The gap between outer pipe and thermal media is not enough to meet design criteria for thermal expansion during irradiation at HANARO

  • PDF

A Case of Non-cardiogenic Pulmonary Edema caused by Nitrogen Dioxide Poisoning after Cutting Copper Pipe with an Oxyethylene Torch (산소 에틸렌 토치로 동파이프 절단작업 후 발생한 이산화질소 중독에 의한 비심인성 폐부종 1례)

  • JeGal, Yang-Jin;Ahn, Jong-Joon;Seo, Kwang-Won;Cha, Hee-Jeong;Kwon, Woon-Jung;Kim, Yang-Ho
    • Journal of The Korean Society of Clinical Toxicology
    • /
    • v.4 no.2
    • /
    • pp.175-179
    • /
    • 2006
  • Welders are exposed to a number of hazards including metal fumes, toxic gases, electricity, heat, noise, and radiation such as ultraviolet and infrared light. We encountered a patient who developed non-cardiogenic pulmonary edema within a day after cutting copper pipe with an oxyethylene torch. The patient was a 26-year-old welder. He complained of dyspnea, generalized myalgia, and febrile sensation the following morning. The patient's chest X-ray and chest CT scan showed extensively distributed and ill-defined centrilobular nodules. Both his symptoms and chest X-ray abnormalities improved spontaneously. We attributed the patient's symptoms to non-cardiogenic pulmonary edema due to nitrogen dioxide, reasoning that: 1) the pipe consisted only of copper, according to material safety data sheet (MSDS); 2) a previous report in the literature demonstrated increased nitrogen dioxide levels under similar conditions; 3) the patient's clinical course and radiologic findings were very reminiscent of non-cardiogenic pulmonary edema following accidental exposure to nitrogen dioxide.

  • PDF

Research on the on-site Seat Test Technology for the nuclear safety related valves (원전용 안전등급 밸브의 현장 폐쇄기밀시험 기술에 대한 연구)

  • Jung Hwan Seok;Kim Tae Sung
    • Transactions of the Korean Society of Pressure Vessels and Piping
    • /
    • v.17 no.1
    • /
    • pp.8-17
    • /
    • 2021
  • The seat leakage test is required after the maintenance work on the valve seat. Either the test has been performed outside of the plant after cutting the valve from the pipe system or the simplified test has been performed so far. It was unable to perform the test at the plant site because it is hard to make a steady pressure on the valve inlet when it is installed in the pipe. This research aims to perform the leakage test in the nuclear power plant while it is installed in the pipe system. The mock-up test is performed by pressurizing the leak-off pipe on the valve body. The result is compared with traditional test result by pressurizing the valve inlet. Furthermore the chamber mock-up tests are performed under various conditions. The leak rate by the developed test using the leak-off pipe is found to be similar but greater than the leak rate by the existing test method. It implies that the test using the leak-off pipe is more conservative than the existing test. The methodology and the equipment which this paper suggests that on-site seat test is possible and the application of the technology could reduce the time and cost for the valve maintenance work significantly.

Estimation of RPS Method Using 3-Dimensional Numerical Analysis (3차원 수치해석을 이용한 RPS 공법의 적용성 평가)

  • Roh, Jeong-Min;Shin, Eun-Chul
    • Journal of the Korean Society for Railway
    • /
    • v.9 no.2 s.33
    • /
    • pp.174-179
    • /
    • 2006
  • Recently, the crossing tunnel has been constructed frequently to connect the separated area by highway and railroad. The construction of crossing tunnel must be progressed while maintaining the existing traffic of the highway as well as railroad. There are many cross funnelling methods such as NTR, TRCM, Messer Shield, Front Jacking, and Pipe Roof Method. The advantages of adopting RPS(Roof Panel Shield) method in crossing tunnel construction with comparing other existing cross funnelling methods are needed a little volume of concrete and easy to change the direction of cutting shoe during the construction of pipe roof, The 3-dimensional numerical analysis of RPS to consider the arching effect was performed for the application in the crossing tunnel under railroad. The earth pressure distribution and settlement were predicted when the RPS method was applied during the excavation for crossing railroad tunnel construction.

3-Dimensional Numerical Analysis of Crossing Tunnel under Railroad using RPS Method (RPS공법을 이용한 철도횡단터널의 3차원 수치해석)

  • Shin Eun-Chul;Kim Jung-Hyi;Lee Eun-Soo;Roh Jeong-Min
    • Proceedings of the KSR Conference
    • /
    • 2005.11a
    • /
    • pp.454-461
    • /
    • 2005
  • There are many cross tunnelling methods such as NTR, TRCM, Messer Shield, Front Jacking, and Pipe Roof Method. The advantages of adopting RPS(Roof Panel Shield) method in crossing tunnel construction with comparing other existing cross tunnelling method are needed a little space and easy to change the direction of cutting shoe during the construction of pipe roof. The 3-dimensional numerical analysis of RPS was performed for the application in the crossing tunnel under railroad. The earth pressure distribution and settlement were predicted when the RPS method was applied during the excavation for crossing railroad tunnel construction.

  • PDF