• Title/Summary/Keyword: pipe cutting

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Design Alterations of a Pipe Cutting Machine for the Improved Precision Machining (가공정도 향상을 위한 Pipe Cutting Machine의 설계 개선)

  • Kil, Sa Geun;Ro, Seung Hoon;Shin, Ho Beom;Kim, Young Jo;Kim, Dong Wook;Noh, Ho Chul
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.3
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    • pp.53-58
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    • 2018
  • The modern industry requires the precision machining as well as the high productivity. The machine tool structure should be evaluated in aspects such as durability, static stability, precision rate and the dynamic stability which is one of the most critical characteristics in determining the magnitude of vibrations. In this study, the dynamic properties of a pipe cutting machine were investigated to analyze the structural vibrations of the machine, and further to improve the structural stability and precision machining. Frequency response test and computer simulation have been utilized for the analysis and the design alterations. And the result shows that proposed design alterations can reduce the vibrations of the machine substantially.

A Study on Improvement for Curved Block Support Pipe Design and Process with TOC Thinking Process (TOC의 사고프로세스를 이용한 곡블럭 서포트 파이프의 설계 및 공정 개선 방법에 관한 연구)

  • Kwon, Oh Uk;Song, In;Choi, Sang Il;Hu, Chul Su;Kim, Hyuk Jun
    • Special Issue of the Society of Naval Architects of Korea
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    • 2013.12a
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    • pp.21-29
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    • 2013
  • For the purpose of supporting Curved Blocks, pipe welding is commonly used on Curved panel. Typically, when it comes to attaching supporting pipe on heavy incurvated surface, it makes much loss in the process of design, cutting, welding. This paper gives proper methods to collecting problems and Core conflicts surrounding Support Pipe by using of TOC (Theory Of Constraints). Therefore drawing two solutions, pipe development program and NC generating from pipe development Data for Plate Cutting machine. It describes a process of erasing loss surrounding Support Pipe with "TOC Thinking process" and development of two programs in this paper.

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Development of a Cutting Robot for Repairing Lateral Protrusions of the Sewer Pipe and Evaluation of Cutting Performance (하수관로 돌출부 절삭을 위한 로봇장치 개발 및 절삭성능 평가)

  • Yang, In-Hwan;Hwang, Chul-Sung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.1
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    • pp.72-77
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    • 2018
  • In this study, cutting robot system which could cut lateral protrusion into main pipes at the connection of sewer pipes was developed. In addition, the cutting test of the robot for the lateral protrusions were performed. The test parameters included materials used in the main pipes and diameters of the pipes, and materials used in the protruded pipes. The materials type of the main pipes were concrete and PE, and the diameters of the pipes were 300 and 500 mm. The materials type used in the protruded pipes were PE and PVC, and the diameter of the pipes was 100 mm. Remaining length of each lateral protruded pipe was less than 5 mm which was an target value of cutting performance. It showd that test results were within the target value. Therefore, in the repair of sewer pipes, the lateral protruded pipes can be cut by using the robot system developed in this paper.

A study on characteristics and internal exposure evaluation of radioactive aerosols during pipe cutting in decommissioning of nuclear power plant

  • Kim, Sun Il;Lee, Hak Yun;Song, Jong Soon
    • Nuclear Engineering and Technology
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    • v.50 no.7
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    • pp.1088-1098
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    • 2018
  • Kori unit #1, which is the first commercial nuclear power plant in Korea, was permanently shutdown in June 2017, and it is about to be decommissioned. Currently in Korea, researches on the decommissioning technology are actively conducted, but there are few researches on workers internal exposure to radioactive aerosol that is generated in the process of decommissioning nuclear power plants. As a result, the over-exposure of decommissioning workers is feared, and the optimal working time needs to be revised in consideration of radioactive aerosol. This study investigated the annual exposure limits of various countries, which can be used as an indicator in evaluating workers' internal exposure to radioactive aerosol during pipe cutting in the process of decommissioning nuclear power plants, and the growth and dynamics of aerosol. Also, to evaluate it, the authors compared/analyzed the cases of aerosol generated when activated pipes are cut in the process of nuclear power plants and the codes for evaluating internal exposure. The evaluation codes and analyzed data conform to ALARA, and they are believed to be used as an important indicator in deriving an optimal working time that does not excess the annual exposure limit.

The Development of Robot that is Detecting of Sewage Pipe and Cutting of Connection Projecting Part (하수관로 검사 및 연결 절단부 로봇의 개발)

  • Chung Jae-Kang;Kim Woo-Jin;Kim Jae-Yeol
    • Tribology and Lubricants
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    • v.22 no.4
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    • pp.225-229
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    • 2006
  • The issue with the drainpipe now a day is that they are laid underground. Causing us to perform additional work to repair, such as digging up the ground and peeling off the insulator that surrounds the pipe. And such series works are difficult that concession appears from government and municipal office. However, if we can save time and money. Performance of piping robot that we are studied in existing session through fixing unit and improvement of cutting bit shorten and wished to heighten work efficiency. And we are trying to develop a unit that can cut up the projecting parts which connects with the interior part of the drainpipes.

Development of All-in-one Attachment Based Steel Pipe Pile Cutting Robot Prototype (강관말뚝 두부정리 및 절단 부위 핸들링 로봇의 프로토타입 개발)

  • Yeom, Dong Jun;Han, Jae Hyun;Jung, Eui Hyun;Kim, Young Suk
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.6
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    • pp.115-123
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    • 2018
  • The primary objective of this study is to develop an all-in-one based steel pipe pile cutting robot prototype that improves the conventional steel pipe pile head cutting work in safety, quality, and productivity. For this, the following research works are conducted sequentially; 1)literature review and expert survey, 2)selection of core technology using AHP analysis, 3)deduction of detail design, 4)verification of structural stability, 5)development of full-scale prototype. As a result leveling laser and laser detector(94.46), plasma cutter(96.72), rotary grapple(98.45) are selected as a core technologies. As an outcome, it is analyzed that gripper, cylinder pivot bracket and gripper base are structurally stable. Their maximum stresses are shown as 43.0%, 19.4%, 5.3% compared to their yield strength respectively. The development of full-scale prototype in this study will be utilized for the development of the all-in-one attachment based steel pipe pile cutting robot commercialization model.

The Analysis of Machining Characteristics of SKD11 by Orthogonal Cutting Experiments (SKD11의 2차원 절삭실험을 통한 절삭 특성 해석)

  • 김남규
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.365-370
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    • 1999
  • SKD11 is one of the most difficult workpiece for machining, so it is necessary to evaluate the machining characteristics of SKD11. The workpiece was made to be the pipe form and heat-treated to HRC45. In this paper, the orthogonal cutting experiment of this material was carried out with TiAlN coated WC cutting tool of 4 kinds of rake angle. After cutting experiment, cutting characteristics of SKD11 were investigated according to variation of cutting speed, feedrate and rake angle.

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A Study on Tool Wear in Drilling STS 304 Steel Pipe Material (STS 304 배관재의 드릴가공시 공구마모에 관한 연구)

  • Mun, S.D.
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.73-79
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    • 2001
  • The purpose of this investigation is experimentally to clarify the machinability and tool wear of STS 304 steel pipe material for piping. In order to determine the effects of cutting parameters and tool wear on thrust, torque, AE RMS, drilling is conducted on CNC milling machine. In this experiment, it is measured that thrust, torque, tool wear length, tool wear area and AE RMS during drilling using Hss tool. It has been found that a) During the drilling, the thrust and the torque of the STS 304 pipe are received more the effect of the feed than the spindle speed and the thrust increase with the increase of feed, b) The value of the AE RMS is been larger the effect of the cutting speed than the feed rate, and the value of the AE RMS increase with the increase of spindle speed, c) It has been found that the suitable feed in feed condition of 0.03, 0.05, 0.1, 0.15mm/rev is below 0.05mm/rev, d) The value of the AE RMS was shown a characteristic of the jump value during it was a sudden inrcrease of the tool wear. The increased character of the AE RMS value can be known an effective factor of the tool wear detection, and e) It can be quantitatively evaluated the condition of the tool according to calculate a area of the drill wear image which is obtained by a vision system.

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Machining technology for precision improvement of steel pipe in tube-mill processing (조관공정에서 강관의 정밀도 향상을 위한 가공 기술)

  • 정호윤;김정석;강명창;김경수;김정근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.488-493
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    • 2003
  • This paper presents new skill in tube-mill processing getting the increase in production efficiency and quality in response to the recent request of high grade pipe. In this study, researchers developed the method to improve the precision of pipe and tool life in tube-mill processing. Optimum tool shape is devised by analyzing various simulation and mechanism in cutting process. In order to verify the confidence of the proposed machining technology, it is applied to the real processing machinery in the field.

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A Study On Heat Transfer and Flow Characteristics for Boring in Sewer by Rotating Cutter Tool (회전노즐장비 작동시 하수관내의 열전달 및 유동현상에 관한 연구)

  • Park Young-Ki;Lee Jang-Choon;Lee Dong-Joo
    • Journal of Environmental Science International
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    • v.15 no.1
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    • pp.95-100
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    • 2006
  • Heat transfer and flow characteristics in a pipe in which the rotating cutting tool for boring a underground pipe without digging were considered in this study. The amount of heat generation due to the friction between the rotating cutter and pipe wall, mixing (low of air and water injected to cool down are the two important factors to design the boring machine Computational fluid dynamics analysis using the Eulerian mixture model and the standard $\kappa-\varepsilon$ turbulence model was used to analyze the complex phenomena in a pipe during the process. Results show that pipe wall temperature decreased with increasing the cooling water inlet velocity. it is also shown that pipe wail temperature was lowered when the cutter rotation speed was increased until 600 rpm. There was no further cooling effect over 600 rpm.