• Title/Summary/Keyword: pilot plant system

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Optimization of Supercritical Water Oxidation(SCWO) Process for Decomposing Nitromethane (Nitromethane 분해를 위한 초임계수 산화(SCWO) 공정 최적화)

  • Han, Joo Hee;Jeong, Chang Mo;Do, Seung Hoe;Han, Kee Do;Sin, Yeong Ho
    • Korean Chemical Engineering Research
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    • v.44 no.6
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    • pp.659-668
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    • 2006
  • The optimization of supercritical water oxidation (SCWO) process for decomposing nitromethane was studied by means of a design of experiments. The optimum operating region for the SCWO process to minimize COD and T-N of treated water was obtained in a lab scale unit. The authors had compared the results from a SCWO pilot plant with those from a lab scale system to explore the problems of scale-up of SCWO process. The COD and T-N in treated waters were selected as key process output variables (KPOV) for optimization, and the reaction temperature (Temp) and the mole ratio of nitromethane to ammonium hydroxide (NAR) were selected as key process input variables (KPIV) through the preliminary tests. The central composite design as a statistical design of experiments was applied to the optimization, and the experimental results were analyzed by means of the response surface method. From the main effects analysis, it was declared that COD of treated water steeply decreased with increasing Temp but slightly decreased with an increase in NAR, and T-N decreased with increasing both Temp and NAR. At lower Temp as $420{\sim}430^{\circ}C$, the T-N steeply decreased with an increase in NAR, however its variation was negligible at higher Temp above $450^{\circ}C$. The regression equations for COD and T-N were obtained as quadratic models with coded Temp and NAR, and they were confirmed with coefficient of determination ($r^2$) and normality of standardized residuals. The optimum operating region was defined as Temp $450-460^{\circ}C$ and NAR 1.03-1.08 by the intersection area of COD < 2 mg/L and T-N < 40 mg/L with regression equations and considering corrosion prevention. To confirm the optimization results and investigate the scale-up problems of SCWO process, the nitromethane was decomposed in a pilot plant. The experimental results from a SCWO pilot plant were compared with regression equations of COD and T-N, respectively. The results of COD and T-N from a pilot plant could be predicted well with regression equations which were derived in a lab scale SCWO system, although the errors of pilot plant data were larger than lab ones. The predictabilities were confirmed by the parity plots and the normality analyses of standardized residuals.

Study of MF membrane as pretreatment option using various backwash process from wastewater reuse pilot plant (전처리 MF의 다양한 역세 공정을 적용한 하수재이용 파일럿 플랜트 연구)

  • Park, Kwang-Duck;Park, Chansoo;Lee, Chang-Kyu;Kim, Jong-Oh;Choi, June-Seok
    • Journal of Korean Society of Water and Wastewater
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    • v.30 no.3
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    • pp.335-341
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    • 2016
  • Various studies have forwarded an outstanding wastewater effluent treatment systems toward securing sustainable supply of water sources. In this paper, a broad overview of the performance of MF membrane as pretreatment option for wastewater reuse will be presented based on the literature survey and experiments conducted over the wastewater reuse pilot plant. The pilot plant was operated with a continuous data acquisition for about 300days under various chemical enhanced backwash (CEB) system with subsequent treated water quality analysis. Accordingly, assessment of the effluent revealed that the pretreated water is suitable enough to be used as an input for Reverse Osmosis (RO) unit and significant effect of CEB and concentration of NaOCl is also conceived from the analysis. Moreover, it's also observed that the application of various CEB condition over long operational hours induced a constant declination of overall performance of MF membrane.

Design and Performance Test of SCR Pilot Plant($1,000Nm^{3}/hr$) ($1,000Nm^{3}/hr$급 SCR Pilot Plant의 설계 및 성능실험)

  • Kim, J.I.;Chang, I.G.;Seon, C.Y.;Kim, J.S.;Chon, M.H.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.979-984
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    • 2001
  • As a preceding process for developing design technology and establishing operation technology, the design procedure of the SCR(Selective Catalytic Reduction) pilot plant that can handle $1,000Nm^{3}/hr$ of flue gas was reported in this paper. And we also considered several factors that might cause abnormality of the plant in the designing process. The plant was designed and fabricated to test the $DeNO_{x}$ performances in variable operating conditions in the range of $3,000{\sim}36,000hr^{-1}/hr$ in space velocities, $1.67{\sim}6\;m/s$ in linear velocities, $200{\sim}500^{\circ}C$ temperatures, $300{\sim}1,000Nm^{3}/hr$ flow rates, and $0{\sim}1.4:1\;NH_{3}/NO$ ratios. In order to maintain the flow uniformity, the guide vanes and flow straightener were designed and constructed in the plant. The SCR pilot plant can be operated by the automatic control system, which enable to obtain performance data in real time and to set up the operating technology. The catalyst reactor consists of 4 catalyst layers and surface area of each layer can be adjusted to be of small size. Arrangement of catalysts per layer is $3{\times}6$ with the catalyst dimensions of $150{\times}150{\times}500mm(L{\times}W{\times}H)$.

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Pilot Study on the Advanced Treatment of Combined Wastewater with Sewage as a Cosubstrate (가정하수를 cosubstrate로서 사용한 하수-염색폐수-공장폐수의 합병 고도처리 pilot plant 연구)

  • Kim, Mee-Kyung;Seo, Sang-Jun;Rhew, Doug-Hee;Jung, Dong-Il
    • Journal of Korean Society on Water Environment
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    • v.25 no.2
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    • pp.227-234
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    • 2009
  • In this research, a retrofitting process, which consists of a pretreatment system (coagulation) for dye wastewater combined with a biological nutrient system (MLE process using media), for a sewage treatment plant that has to treat dye wastewater efficiently with domestic wastewater were developed and a pilot plant was operated for verifying adoptability and performance of the developed advanced process for dye wastewater. From the results of the pilot plant operation, BOD 52.9%, $COD_{Cr}$ 55.9%, and color 71.3% were removed in pretreatment of coagulation process and the biodegradability of dye wastewater was improved to $0.32{\sim}0.59BOD/COD_{Cr}$ of the coagulated wastewater from $0.29{\sim}0.43BOD/COD_{Cr}$ of the raw dye wastewater. The final effluent concentrations were BOD of 8 mg/L, $COD_{Cr}$ of 43 mg/L, $COD_{Mn}$ of 18 mg/L, T-N of 8 mg/L, and T-P of 1.3 mg/L, respectively. Color was removed from 1655 to 468 unit by coagulation and then to 123 unit by MLE process. The HPLC analysis of aromatic amines in wastewater showed that decolorization was achieved by cometabolism while aromatic amines were produced by cleavage of azo bonds under anaerobic conditions and these products were removed in an aerobic tank subsequently. Nitrification rates of attached and suspended microorganisms were evaluated comparatively and the acclimating conditions of bacteria on media were validated by the scanning electron microscope.

Digital Variable Structure Control for a Hot Water Heating System (온수나방 시스템의 디지틀 가변구조제어)

  • 안병천;장효환
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.8 no.1
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    • pp.65-75
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    • 1996
  • A pilot plant, which is simplified the hot water heating control system of a large scale residential building, is used to investigate the effects of control methods and operating conditions on the system performance and to compare control characteristics. Digital variable structure controller(DVSC) and digital PI controller are implemented to control the speed of the circulating pump for the pilot plant using PC. For the DVSC, a control algorithm is suggested, which using a nonlinear sliding surface and a PID sliding surface outside and inside of output error boundary layer, respectively. Smith predictor algorithm is used for the compensation of long dead time. The suggested DVSC yields improved control performance compared with existing DVSC using linear sliding surface only. the system responses with the suggested DVSC shows good responses without overshoot for various operating conditions and robust under external disturbances compared with digital PI controller.

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Back Tracing Calculation Method for the Leakage Detection in Water Distribution System (상수관망에서 누수탐지를 위한 역추적계산법)

  • Kwon, Hyuk Jae
    • Journal of Korean Society of Water and Wastewater
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    • v.27 no.5
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    • pp.611-619
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    • 2013
  • In this study, Back Tracing Calculation Method was developed to determine the leakage location and leakage amount. Previously developed determination method of monitoring location and newly developed Back Tracing Calculation Method were applied to the sample pipe network and real size pilot plant. After leakage was assumed in the pilot plant, leakage location and leakage amount could be traced by Back Tracing Calculation Method. From the results, it was found that Back Tracing Calculation Method can be applied for the leakage detection in water distribution system. Furthermore, this method can be applied for the pressure management or leakage detection as a pressure control method in water distribution system.

Effect of spinning parameters of polyethersulfone based hollow fiber membranes on morphological and mechanical properties

  • Tewfik, Shadia R.;Sorour, Mohamed H.;Shaalan, Hayam F.;Hani, Heba A.
    • Membrane and Water Treatment
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    • v.9 no.1
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    • pp.43-51
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    • 2018
  • Hollow fiber (HF) membranes are gaining wide interest over flat membranes due to their compaction and high area to surface volume ratio. This work addresses the fabrication of HF from polysulfone (PS) and polyethersulfone (PES) using N-methylpyrrolidone (NMP) as solvent in addition to other additives to achieve desired characteristics. The semi-pilot spinning system includes jacketed vessel, four spinneret block, coagulation and washing baths in addition to dryer and winder. Different parameters affecting dry-wet spinning phase inversion process were investigated. Dope compositions of PES, NMP and polyvinyl pyrrolidone (PVP) of varying molecular weights as additive were addressed. Some critical parameters of importance were also investigated. Those include dope flow rate, air gap, coagulation & washing baths and drying temperatures. The measured dope viscosity was in the range from 1.7 to 36.5 Pa.s. Air gap distance was adjusted from 20 to 45 cm and coagulation bath temperature from 20 to $46^{\circ}C$. The HF membranes were characterized by scanning electron microscope (SEM), atomic force microscope (AFM) and mechanical properties. Results indicated prevalence of finger like structure and average surface roughness from about 29 to 78.3 nm. Profile of stress strain characteristics revealed suitability of the fibers for downstream interventions for fabrication of thin film composite membrane. Different empirical correlations were formulated which enable deeper understanding of the interaction of the above mentioned variables. Data of pure water permeability (PWP) confirmed that the fabricated samples fall within the microfiltration (MF)-ultrafiltration (UF) range of membrane separation.

Efficiency evaluation of MBR, A/O processes utilizing self-sufficient energy (에너지 자립형 MBR, A/O 공정의 효율 평가)

  • Lim, Setaek;Kim, Jinkeun
    • Journal of Korean Society of Water and Wastewater
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    • v.28 no.3
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    • pp.305-314
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    • 2014
  • A pilot plant (Q=5 $m^3/d$) study was implemented for small and medium sized personal wastewater treatment plant effluent to evaluate MBR and A/O processes utilizing self-sufficient energy composed of wind and solar energy. The removal efficiencies of BOD, SS, turbidity and color were sufficient for legal water quality standards for gray water. However, those of nitrogen and phosphorus could not meet legal regulations which suggested that further removal of those contaminants were needed for reuse of the treated water. Self-sufficient energy rate was 100 % for the pilot plant due to excessive design capacity. In this research, wind and solar energy system was applied considering geological characteristics, which significantly improved energy self-sufficiency. Substantial improvement on energy self-sufficiency can be obtained by optimized investment and operation at a full scale wastewater treatment plant.

Experimental study on the capacity of pilot scale FBC for paper sludge (Pilot plant 규모 유동충 소각로의 제지 슬러지 소각 용량에 관한 실험적 연구)

  • La, Seung-Hyuck;Moon, Dong-Jin;Kang, Kyung-Tae;Shin, Dong-Hoon;Hwang, Jung-Ho
    • 한국연소학회:학술대회논문집
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    • 2002.06a
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    • pp.199-203
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    • 2002
  • In this paper, the effects of water contents on combustion characteristics of paper sludge and capacity of fluidized bed combustor(FBC) were investigated using 0.26m diameter, 1.75m height pilot-plant scale combustor. Combustion tests of paper sludge containing water contents between 40wt% and 50wt% were performed. The temperature and emission variation, the pressure inside combustor were measured to monitor the fluidization quality. The experimental results showed that 30kg/hr feeding rate of sludge containing water up to 45wt% was preferable for this system. Sludge loading rate, heat release rate were calculated from experimental data as major parameters showing FBC capacity. Comparsion with sludge loading rate from other source was also performed

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