• Title/Summary/Keyword: pilot plant scale

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Comparative performance evaluation of two UF pilot plants at the Alto da Boa Vista WTP (São Paulo, Brazil)

  • Oliveira, T.F.;Mierzwa, J.C.
    • Membrane and Water Treatment
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    • v.2 no.3
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    • pp.175-185
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    • 2011
  • Ultrafiltration is an emerging technology for drinking water treatment because it produces better water quality as compared with conventional treatment systems. More recently, the combination of UF technology with other processes in order to improve its performance has been observed. These associations aim to maximize the contaminants removal and reduce membrane fouling. The operational performance of contaminants removal and water production of two UF pilot plants was compared. The first plant (Guarapiranga) was fed with raw water and the second plant (ABV) with pre-treated water by the coagulation, flocculation and sedimentation processes at Alto da Boa Vista WTP (Sao Paulo, Brazil). Both units operated continuously for approximately 2,500 hours, from September/2009 to January/2010. The results showed that the ABV UF pilot plant was able to operate at higher specific fluxes (6.2 $L.d^{-1}.m^{-2}.kPa^{-1}$ @ $25^{\circ}C$) than Guarapiranga (3.1 $L.d^{-1}.m^{-2}.kPa^{-1}$ @ $25^{\circ}C$). However, the number of chemical cleanings conducted in both pilot units during the considered operation period was the same (4 chemical cleanings for each plant), which shows that the pre-treatment reduced the membrane fouling. The water quality at ABV for all the variables analyzed was better, but the feed water quality was also better due to pretreatment. The rejection values for the different contaminants were higher at Guarapiranga mainly because of a pollution load reduction after pre-treatment at ABV. Even with the better performance of the ABV UF pilot plant, it is necessary to take into consideration the complexity of the complete treatment system, and also the costs involved in the construction and operation of a full-scale treatment unit.

Advanced water treatment in pilot scale BAC-sand filter (Pilot Scale 생물활성탄 여과공정을 이용한 상수의 고도처리)

  • 이윤진;문철훈;김재우;남상호
    • Journal of environmental and Sanitary engineering
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    • v.17 no.4
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    • pp.47-52
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    • 2002
  • This study was carried out to examine the characteristics of dual media filter with BAC and sand on a pilot scale which was installed in T Water Treatment Plant of Seoul. The conclusions drawn from experimental results are as follows : For the BAC-Sand filter, the preceded gravity sand filter did not largely affect the removal of organics and turbidity causing matters, tut the frequency of backwashing was explicitly reduced to two times with the stable growth of microorganisms. The biomass on media in case of existence of preceded sand filter was 1.4 times higher than that of nonexistence. In case of backwashing with water, the time needed to comply with below 10NTU took 22, 10, and 5 minutes respectively with the expansion ration of 1.2, 1.5 and 1.8. The higher the expansion ration was, the shorter the backwashing time was.

[ $CO_2$ ] Recovery from LNG-fired Flue Gas Using a Multi-staged Pilot-scale Membrane Plant (파일럿규모의 다단계 막분리 공정을 통한 LNG 연소 배가스로부터 이산화탄소의 회수연구)

  • Kim, Jeong-Hoon;Choi, Seung-Hak;Kim, Beom-Sik;Lee, Soo-Bok;Lee, Yong-Taek
    • Membrane Journal
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    • v.17 no.3
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    • pp.197-209
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    • 2007
  • In this study, a multi-staged pilot-scale membrane plant was constructed and operated for the separation of $CO_2$ from LNG-fired boiler flue gas of 1,000 $Nm^3/day$. The target purity and recovery ratio of $CO_2$ required for the pilot plant were 99% and 90%, respectively. For this purpose, we previously developed the asymmetric polyethersulfone hollow fibers and evaluated the effects of operating pressure and feed concentration of $CO_2$ on separation performance[1,2]. The permeation data obtained were also analyzed in relation with the numerical simulation data using counter-current flow model[3,4]. Based on these results, we designed and prepared the demonstration plant consisting of dehumidification process and four-staged membrane process. The operation results using this plant were compared with the numerical simulation results on multi-staged membrane process. The experimental results matched well with the numerical simulation data. The concentration and the recovery ratio of $CO_2$ in the final stage permeate stream were ranged from $95{\sim}99%$ and $70{\sim}95%$, respectively, depending on the operating conditions. This study demonstrated the applicability of the membrane-based pilot plant for $CO_2$ recovery from flue gas.

A Pilot-Scale Study of Multiple Stage of Constructed Wetland Treatment System and Modeling for Nutrient Removal (Pilot 규모 연속배열형 인공습지의 영양염류 제거효능 규명 및 평가모델 연구)

  • Choi, Seung Il;Iamchaturapatr, Janjit;Rhee, Jae Seong
    • Journal of Korean Society on Water Environment
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    • v.26 no.5
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    • pp.781-788
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    • 2010
  • A pilot study was performed to examine the feasibility of multiple stage of constructed wetland (CW) for nutrient removal. The system is composed of six wetland cells connected with water-ways. The hydraulic of wetland cells is designed as free water surface flow. The treatment capacity was $25m^3d^{-1}$ at HRT of about one day for each cell. The magnitude of nutrient removal was related with the length of wetlands and plant density. Total N and P removal rates were 1353 and $246mg\;m^{-2}d^{-1}$ respectively. The pilot-scale reactor was model as continuous flow system containing contribution of CSTR and PFR typed-reactors. The $k-C^*$ model equation was applied to predict N and P reduction. The result indicated the equation was well guided to estimate reduction of $NO_3-N$ and $PO_4-P$.

Test Run for the Production of Aluminum Hydroxide by Recycling of Waste Aluminum Dross (알루미늄 폐드로스로부터 수산화알루미늄 생산 시운전 결과)

  • Lee Hooin;Park Ryungkyu;Kim Joonsoo
    • Resources Recycling
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    • v.13 no.2
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    • pp.47-53
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    • 2004
  • Waste aluminum dross is a major waste in the aluminum scrap smelters, and some metallic aluminum remains in the waste dross. In the previous study, waste aluminum dross was leached with sodium hydroxide solution to extract the remained aluminum into the solution, and aluminum hydroxide precipitate was recovered from the leached solution. A pilot plant was constructed and tested to demonstrate the developed technology. One thousand tons of waste aluminum dross could be processed, and about five hundred tons of aluminum hydroxide could be produced in the pilot plant. From the test run of the pilot plant, it was confirmed that the developed technology could be employed as a commercial scale and the produced aluminum hydroxide could be used for water treatment agent.

Evaluation of Complex Odor and Odorous Compounds in a Pilot-Scale Ultra Thermophilic Aerobic Composting Process (초고온 호기성 퇴비화 공정의 복합 악취 및 악취 물질 평가)

  • Park, Seyong;Jung, Dai-Hyuck;Yoo, Eui-Sang;Kim, Moonil
    • Journal of the Korean GEO-environmental Society
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    • v.10 no.5
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    • pp.33-39
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    • 2009
  • This study was conducted to evaluate production of complex odor and 12 specific odorous compounds in a pilot-scale (capacity : $100m^3$) ultra thermophilic aerobic composting. There were three types input: municipal wasted sludge, livestock manure and slurry, and food waste produced in Jung-Eb city. Each raw material was mixed with seed material and operated for two periods (1st : 50 days, 2nd : 60days). During composting, the temperature hit $90{\sim}95^{\circ}C$ after every mixing in both periods. Therefore, it was concluded that increasing temperature also saves the time which required for composting and high reduction of organics and water contents. The primary odorous compounds were ammonia, methyl mercaltan, dimethyl disulfide and trimethylamine. The concentration of the primary compounds and complex odor during the operation were higher than those on final day and most compounds did not exceed the allowable exhaust standard for odor. Also, it was found that optimal mixing time and control of high temperature are the most important parameters for odor control in ultra thermophilic aerobic composting.

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Effect of Dye-Degrading Microbes' Augmentation on Microbial Ecosystem of the Fluidizing Media and Color Treatment in a Pilot Plant (염료 분해균 증대를 통한 Pilot Plant에서의 담체 내 미생물 생태와 색도처리에 미치는 영향)

  • Kim, Jung-Tae;Lee, Geon;Park, Do-Hyeon;Kang, Kyeong-Hwan;Kim, Joong-Kyun;Lee, Sang-Joon
    • Journal of Environmental Science International
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    • v.23 no.4
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    • pp.681-695
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    • 2014
  • In a pilot-scale dyeing wastewater treatment using two-type fluidizing media, each thickness of biofilm was 15 and 30 ${\mu}m$, respectively. The numbers of protozoa inhabited in small-size (PEMT A) and big-size (PEMT B) media were $7.5{\times}10^4$ and $1.25{\times}10^5$ cells/ml, respectively, and dominant species were Entosiphon sulcatus var sulcatus in PEMT A and Chlamydomonas reinhardtii in PEMT B, respectively. Flask experiments using the two media revealed that the percentages of color removal were 25.8% in PEMT A and 27.1% in PEMT B after 72-h cultivation, indicating the necessity of bioaugmentation. Experiments for bioaugmentation effect on color removal were carried out in the pilot-scale treatment for 75 d by three-step operation under the control of wastewater loading rate and microbial input rate. Dye degradation occurred mainly in the second reaction tank, and the attachment of augmented dye-degrading microorganisms to media took at least 35 d. Final value of chromaticity in effluent was 227, meeting the required standard. Therefore bioaugmentation onto media was good for color treatment. In summary, thickness of biofilm formed on the media depended upon the size of media, resulting in different ecosystem inside the media. Hence, this affected microbial community and color treatment further. Accordingly, the reduction of operation cost is expected by efficient color-treatment process using bioaugmented media.

Geochemical Reaction Processes and Controls on the Coal Mine Drainage using Pilot-scale Inclined Clarifiers (Pilot 규모의 경사판 침전지 시험을 통한 국내 석탄광산배수내 부유물질의 지구화학적 반응특성 및 조정영향)

  • Lee, SangHoon;Oh, Minah;Lee, Jai-Young;Kwon, Eunhye;Kim, Doyoung;Kim, DukMin
    • Journal of Soil and Groundwater Environment
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    • v.18 no.7
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    • pp.73-80
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    • 2013
  • Fine suspended solids from coal mine drainage were treated in the treating plant, using two different pilot-scale inclined clarifiers: radial and lamella types. Suspended solids in the mine drainage were monitored along with other geochemical factors, and metal contents. Fe and Mn are the main chemical components in the drainage, which exist predominantly as total metal forms, whereas dissolved portion is negligible. The raw mine drainage is subject to physical and chemical treatment using $CaCO_3$ and NaOH, therefore the suspended solids are thought to be composed of Fe and Mn precipitates, possibly $Fe(OH)_3$, along with carbonate precipitates. The elemental composition of precipitates are confirmed by SEM-EDS analysis. As nearly all the dissolved ions were precipitated in the primary process by $CaCO_3$, no further aeration or prolonged oxygenation are of necessity in this plant. Adoption of inclined clarifier proved to be effective in treating fine suspended solids in the current plant. Successful application of the inclined clarifier will also be beneficial to improve the current treating process by excluding the current application of chemical agent in the first stage. The final effluents from the pilot plant meet the national standards and the low dissolved Fe and Mn contents are expected not to cause secondary precipitation after discharge.

Evaluation of Pilot scale Coagulation system Design for CSOs treatment (CSOs 처리를 위한 실증규모 응집침전시스템의 설계평가)

  • Lee, Seung-Chul;Ha, Sung-Ryong
    • Journal of Wetlands Research
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    • v.15 no.1
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    • pp.1-8
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    • 2013
  • A pilot scale coagulation system, which has a function of physicochemical treatment, was developed to treat Combined sewer overflows(CSOs). This coagulation system requires evaluation of optimum design factors whether it has reflected those of lab scale system, moreover, the pilot scale system can be evaluated differently according to the characteristics of influent CSOs even though it has reflected lab scale's design factors. We conducted an experiment using lab scale system that could treat $1m^3$ of CSOs in a day, and also pilot-scale system with $100m^3/day$ CSOs flowed into the Cheongju sewage treatment plant. Therefore the aim of this study is to evaluate a hydraulic similarity between the design factors of pilot scale and those of lab scale coagulation system, and to evaluate feasibility of the coagulation system for the CSOs treatment with optimum operation conditions. From the result of pilot-test, we drew the optimum operation factors of in line mixer and flocculator having similarities with those of lab scale system as well as the optimum coagulant dose. Finally we confirmed that the coagulation system has feasibility to treat the CSOs with high removal efficiency.

Process Development of Pyrolysis Liquefaction for Waste Plastics (폐플라스틱의 열분해 유화기술 개발)

  • Nho Nam-Sun;Shin Dae-Hyun;Park Sou-Won;Lee Kyong-Hwan;Kim Kwang-Ho;Jeon Sang-Goo;Cho Bong-Gyu
    • New & Renewable Energy
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    • v.2 no.2 s.6
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    • pp.118-125
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    • 2006
  • The target of this work was the process development of demonstration plant to produce the high quality alternative fuel oil by the pyrolysis of mixed plastic waste. In the first step of research, the bench-scale units of 70 t/y and the pilot plant of 360 t/y had been developed. Main research contents in this step were the process performance test of pilot plant of 360 ton/year and the development of demonstration plant of 3,000 t/y, which was constructed at Korea R & D Company in Kimjae City. The process performance of pilot plant of 360 t/y showed about 80% yield of liquid product, which was obtained by both light gas oil(LGO) and heavy gas oil(HGO), The boiling point range distribution of LO product that was mainly consisting of olefin components in PONA group appeared at between that of commercial gasoline and kerosene. On the other hand, HO product was mainly paraffin and olefin components and also appeared at upper temperature distribution range than commercial diesel. Gas product showed a high fraction of $C_3\;and\;C_4$ product like LPG composition, but also a high fraction of $CO_2$ and CO by probably a little leak of process.

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