• 한국재료학회지
• /
• 제26권9호
• /
• pp.472-477
• /
• 2016

Microstructure evolutions of thermosetting resin coating layers fabricated by electrostatic spray deposition (ESD) at various processing conditions were investigated. Two different typical polymer systems, a thermosetting phenol-formaldehyde resin and a thermoplastic polyvinylpyrrolidone (PVP), were employed for a comparative study. Precursor solutions of the phenol-formaldehyde resin and of the PVP were electro-sprayed on heated silicon substrates. Fundamental differences in the thermomechanical properties of the polymers resulted in distinct ways of microstructure evolution of the electro-sprayed polymer films. For the thermosetting polymer, phenol-formaldehyde resin, vertically aligned micro-rod structures developed when it was deposited by ESD under controlled processing conditions. Through extensive microstructure and thermal analyses, it was found that the vertically aligned micro-rod structures of phenol-formaldehyde resin were formed as a result of the rheological behavior of the thermosetting phenol-formaldehyde resin and the preferential landing phenomenon of the ESD method.

• Journal of the Korean Wood Science and Technology
• /
• 제21권1호
• /
• pp.51-58
• /
• 1993

The phenol resorcinol formaldehyde resin (PRF) adhesives which are curing at ambient temperature for structural purposes were synthesized. A PRF resin is produced according to the two-stage reaction system. In first stage, a low-condensed resol or methylolated phenol were prepared from phenol by reaction with a formaldehyde in alkaline condition. The molar ratio of phenol to formaldehyde was 1.0~1.4. And in second-stage, resorcinol was added to combine with the methylol group of a low-condensed resol(R/P molar ratio 0.3). The glue-joint strength, pot-life and workability of this synthetic PRF resin were superior to conventional ambient temperature setting adhesives such as oilic urethane or water based polymer-isocyanate resin for wood adhesives.

• Journal of the Korean Wood Science and Technology
• /
• 제15권1호
• /
• pp.1-11
• /
• 1987

소나무 크라프트 펄프제조과정중 회수된 폐액으로 Black liquor-phenol formaldehyde. Methylolated kraft lignin-phenol formaldehyde 및 Lignin cake-phenol rein 세 종류의 접착제가 제조되었다. Black liquor-phenol formaldehyde resin 제조시 Phenol의 약 60%를 크라프트 폐액으로 대치할 수 있다. 본 접착제의 최적압착조건은 $160^{\circ}C$에서 7분간이였다.(상태접착력 : 15.77kg/$cm^2$ 내수접착력 : 8.54kg/$cm^2$). Methylolated kraft lignin-pheno] formaldehyde resin 제조시 Phenol의 약 80~90%를 Methylolated kraft lignin으로 대용할 수 있었다. 본 접착제 제조시 pH를 2.6 용매로서 Methanol, 접착제 1g 당 $0.2m\ell$ Formaldehyde를 첨가하는 것이 접착력이 가장 높았다(상대접착력 : 18.54kg/$cm^2$, 내수 접착력 : 10.08kg/$cm^2$. Lignin cake-phenol ressin에서 Phenol양과 Kraft lignin양이 1 : 1일 경우에 접착력이 높았다. 본 접착제의 최적 압착조건은 $150^{\circ}C$에서 4분간이었다.(상태 접착력 : 18.46kg/$cm^2$, 내수접착력 : 12.3kg/$cm^2$).

• Journal of the Korean Wood Science and Technology
• /
• 제23권3호
• /
• pp.33-39
• /
• 1995

To accelerate the cure of phenolic resin adhesives for plywood, the complexation with melamine resin and the addition of cure-accelerating agents were discussed. The hot-pressing temperature and time of phenol resin could be decreased by complexation with melamine resin. but the wet glue-joints strength of phenol melamine resin was lower than that of ordinary phenol resin in case of plywood using spruce veneer at core layer. Among the tested cure-accelerating agents. the sodium carbonate showed the greatest effect on shortening gelation time of phenolic resin. In addition, in the manufacturing scale test, the hot-pressing time of phenol resin with the addition of 5 parts sodium carbonate could be shortened about 20% compared with ordinary phenol resin which had same glue-joints properties.

• 공업화학
• /
• 제16권2호
• /
• pp.288-291
• /
• 2005

Resol형 페놀수지(phenol-formaldehyde (PF) resin)는 페놀(phenol: P)에 포름알데히드(formaldehyde: F)를 첨가하여 반응시키는 부가반응과 물을 제거하는 축합반응에 의해 합성된다. 본 연구에서는 부가반응 반응변수인 F/P몰비, 촉매의 농도, 반응온도 및 반응시간 등의 영향에 관하여 연구하였다. 또한 반응시간의 조절에 따른 합성된 페놀수지의 분자량과 점도에 미치는 영향을 조사하였다. 실험결과, 부가반응에서 촉매농도와 반응온도가 높아질수록 반응시간은 크게 감소되는 경향을 나타내었다. 또한 축합반응에서 페놀수지의 점도는 반응시간이 증가할수록 1500cps에서 9000 cps까지 증가하였고, 분자량은 500~1100 g/mol 범위의 저 분자량을 나타내었다.

• Journal of the Korean Wood Science and Technology
• /
• 제32권3호
• /
• pp.25-32
• /
• 2004

This research work explored physical and mechanical properties of impregnated sawdust boards from three softwood species (P, densifora, L. kaemferi, and P. koraiensis) with phenol-formaldehyde (PF) resin by various vacuum treatment methods of combining pressure, vacuum, and ultrasonic waves. Simultaneous vacuum and ultrasonic wave treatments with no pressure resulted in the greatest increase in resin content, density, dimensional changes (thickness and length), bending strength, and hardness of impregnated board. This result seemed to be attributed to the ultrasonic wave treatment.

• Journal of the Korean Wood Science and Technology
• /
• 제24권2호
• /
• pp.15-19
• /
• 1996

To utilize the waste materials and develope wood adhesive from isolated bloods of slaughtered cow and pig and also to prevent water pollution, simple and rapid method of isolation and purification of plasma proteins from pig bloods with trichloroacetic acid(TCA) treatment was developed. Adding of TCA-precipitated blood powder to the phenol formaldehyde resin(PF) improved dry and wet strength of plywood and resulted in fast hot pressing times.

• Journal of Preventive Medicine and Public Health
• /
• 제27권2호
• /
• pp.274-285
• /
• 1994

The effects of resin on the respiratory health have been investigated in 309 workers from four iron and steel foundries and the results compared with those from 122 workers who were not significantly exposed to resin gas and silica dust at the same industries. Phenol-formaldehyde resin was used in the core making and molding processes and workers were exposed to their decomposition products as well as to silica dust containing particulates. The subjects were grouped according to formaldehyde, dust and other gas exposures, and smoking habits were considered also in thi analysis. Standardized respiratory symptom questionnaire was administered by trained interviewers. Chest radiograph, pulmonary funtion tests, and methacholine challenge tests were done. Environmental measurements at the breathing zone were carried out to determine levels of formaldehyde, respiable dust and total dust. Foundry workers had a higher prevalence of symptoms of chronic bronchitis with chronic phlegm and chronic cough when exposed to dust. Exposure to gas was significantly associated with lowered $FEV_1$ and obstructive pulmonary function changes. Exposure to formaldehyde and phenol gas was associated with wheezing symptom among workers, but $FEV_1$ changes after methacholine challenge were not significantly different among different exposure groups. When asthma was defined as the presence of bronchial hyperreactivity with more than 20% decrease in $FEV_1$ after methacholine challenge, 17 workers out of 222 tested had asthma. Fewer asthmatic welters were found among groups exposed to formaldehyde, gas and dust, which indicates a healthy worker effects ill a cross-sectional study. The concentration of formaldehyde gas ranged from 0.24 to 0.43 ppm among studied foundries. The authors conclude that formaldehyde and phenol gas from combusted resin is probably the cause of asthmatic symptoms and also a selection force of those with higher bronchial reactivity away from exposures.

• 한국응용과학기술학회지
• /
• 제24권4호
• /
• pp.339-346
• /
• 2007

The influence of adding urea to phenol-formaldehyde (PF) resins as a co-polymer component were investigated aiming at synthesizing useful phenol-urea-formaldehyde resins. Urea was added at 10% by total resin weight. Several methods for the addition of urea to the PF resins during synthesizing resins to see the co-polymerization occurs between urea and PF resins. The urea was added at the beginning, at three different middle stages, and at the end of PF resin synthesis. The copolymerized methylene bridges between phenol and urea molecules were not observed by $^{13}C-NMR;$ no signal around 50ppm. The curing of urea-modified PF resins, evaluated by dynamic mechanical analysis(DMA), showed some differences among the resins. DMA gel times ranged from 2.75 min to 3.25 min and the resins made with earlier urea additions showed slightly shorter gel times. The longest cure time and gelation time was observed for the resin PFU. Catalyst effects on the DMA cure time values of resins were not significant with different amounts of catalyst or different types of catalyst for all resins tested. Gel times of urea-modified PF resins shortened the most by triacetin catalyst.

• 접착 및 계면
• /
• 제7권1호
• /
• pp.16-22
• /
• 2006

본 연구에서는 페놀수지 SMC 제조에 사용되는 수용성 레졸형 페놀-포름알데히드 수지의 열안정성과 경화 발열반응 피크의 변화에 미치는 경화온도 및 경화시간의 영향을 열중량분석기와 시차주사열량계를 사용하여 조사하였다. 수용성 페놀-포름알데히드 수지의 중량감소는 주로 $200^{\circ}C,\;400^{\circ}C$ 그리고 $500^{\circ}C$ 부근에서 세 단계로 발생하였다. 경화된 수지의 $750^{\circ}C$에서 탄화수율은 약 62%~65%이었다. 수용성 페놀수지의 열안정성은 경화온도와 경화시간이 증가할수록 증가하였다. 경화시 발열반응은 약 $120^{\circ}C{\sim}190^{\circ}C$ 사이에서 진행되며, 발열피크의 최대점은 약 $165^{\circ}C{\sim}170^{\circ}C$ 사이에서 관찰되었다. 발열반응 곡선의 형태와 발열피크의 최대점은 주어진 경화온도와 경화시간에 의존하였다. 경화되지 않은 수지에 포함되어 있는 $H_2O$ 및 휘발성분을 제거하기 위하여 경화 또는 성형 전에 적어도 $100^{\circ}C$ 이상에서 약 60분 이상의 열처리가 요구되었다. $130^{\circ}C$에서 120분 동안의 경화는 수용성 페놀-포름알데히드 수지의 발열피크를 사라지게 하며, $180^{\circ}C$에서 60분 동안이 후경화는 수지의 열안정성을 더욱 향상시켜 주었다.