• Title/Summary/Keyword: penetration energy

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Estimation of design parameters of TBM using punch penetration and Cerchar abrasiveness test (압입시험 및 세르샤 마모시험에 의한 TBM의 설계변수 추정)

  • Jeong, Ho-Young;Lee, Sudeuk;Jeon, Seokwon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.2
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    • pp.237-248
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    • 2014
  • Linear cutting test is known to be very effective to determine machine parameters (i.e. thrust force and torque) and to estimate penetration rate of TBM and other operation conditions. Although the linear cutting test has significant advantages, the test is expensive and time-consuming because it requires large size specimen and high load capacity of the testing machine. Therefore, a few empirical prediction models (e.g. CSM, NTNU and QTBM) alternatively adopt laboratory index tests to estimate design parameters of TBM. This study discusses the estimation method of TBM machine parameters and disc cutter consumption using punch penetration test and Cerchar abrasion test of which the researches are rare. The cutter forces and cutter consumption can be estimated by the empirical models derived from the relationship between laboratory test result with field data and linear cutting test data. In addition, the estimation process was programmed through which the design parameters of TBM (e.g. thrust, torque, penetration rate, and cutter consumption) are automatically estimated using laboratory test results.

CONTROL OF LASER WELD KEYHOLE DYNAMICS BY POWER MODULATION

  • Cho, Min-Hyun;Dave Farson
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.600-605
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    • 2002
  • The keyhole formed by high energy density laser-material interaction periodically collapses due to surface tension of the molten metal in partial penetration welds. The collapse sometimes traps a void at the bottom of the keyhole, and it remains as welding defects. This phenomenon is seen as one cause of the instability of the keyhole during laser beam welding. Thus, it seems likely that improving the stability of the keyhole can reduce voids and uniform the penetration depth. The goal of this work is to develop techniques for controlling laser weld keyhole dynamics to reduce weld defects such as voids and inconsistent penetration. Statistical analysis of the penetration depth signals in glycerin determined that keyhole dynamics are chaotic. The chaotic nature of keyhole fluctuations and the ability of laser power modulation to control them have been demonstrated by high-speed video images of laser welds in glycerin. Additionally, an incident leading beam angle is applied to enhance the stability of the keyhole. The quasi-sinusoidal laser beam power of 400Hz frequency and 15$^{\circ}$ incident leading beam angle were determined to be the optimum parameters for the reduction of voids. Finally, chaos analyses of uncontrolled signals and controlled signals were done to show the effectiveness of modulation on the keyhole dynamics. Three-dimensional phase plots for uncontrolled system and controlled system are produced to demonstrate that the chaotic keyhole dynamics is converted to regular periodic behavior by control methods: power modulation and incident leading beam angle.

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Analysis of EM Penetration Problems in Complex Structures Using Finite-Difference Time-Domain Method (FDTD 방법을 이용한 복잡한 구조물에서의 전자파 침투 특성 해석)

  • 김병남;채찬병;박성욱;이형수
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.11 no.1
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    • pp.68-75
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    • 2000
  • In this paper, we analyzed the radiation patterns of a monopole antenna mounted on cylinder and EM penetration problems in the complex structures by using FDTD method associated with 3-D PML absorbing boundary condition. In order to validate the proposed FDTD code, the radiation patterns of monopole antenna mounted on cylinders were compared with the exact Carter's solutions. As a results, the predicted radiation pattern exhibited excellent agreement with exact solution. And the FDTD code is applied to analyze the EM penetration problems in complex structures, Blackhawk helicopter. As the plane wave is excited, a significant amount of energy penetrates the helicopter structure, and it is dependent on aperture/airframe interface.

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Effects of Oxygen Contents in Shielding Gas on the Properties of Ferritic Stainless Steel GTA Weld (페라이트계 스테인리스강 GTA 용접부 특성에 미치는 보호가스 중 산소의 영향)

  • Lee, Won-Bae;Uhm, Sang-Ho;Woo, In-Su
    • Journal of Welding and Joining
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    • v.28 no.5
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    • pp.93-98
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    • 2010
  • The properties of GTA weld for ferritic stainless steel have been studied with different $O_2$ contents in Ar shielding gas at the constant welding speed. A small amount of $O_2$ (0.01~1.0%) was mixed in Ar shielding gas in order to improve the weld penetration. The fully penetrated GTA weld was acquired at 160A weld current shielded by pure Ar gas. Addition of oxygen larger than 0.1% made a full penetration at lower weld current than 160A. The small addition of $O_2$ in Ar shielding gas improved the penetration properties of GTA weld because the $O_2$ in the molten pool accelerated the flow of molten pool and changed the flow pattern from outward to inward direction. The impact energy and DBTT (Ductile- Brittle- Transition-Temperature) of the GTA weld shielded by Ar+$O_2$ (less 0.3%) was similar and the corrosion properties of GTA weld was slightly inferior to those of GTA weld shielded by pure Ar gas.

Experimental Study on Validation of Nose Shape Factors of Projectile in Existing Impact formulas for High-Strength Concrete (고강도콘크리트에 대한 기존 내충격 성능평가식의 비상체 선단형상계수 유효성 평가 실험 연구)

  • Kim, Sang-Hee;Kang, Thomas H.K.;Hong, Sung-Gul
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.2
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    • pp.13-20
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    • 2019
  • This study was conducted in order to validate the nose shape factors of projectile in existing impact formulas for high-strength concrete in the event of collision with high-speed projectiles. In order to conduct the high-speed impact experiment, specified concrete strengths of 35, 100, and 120 MPa were prepared and tested in collision with both conical and hemispherical projectiles. The results showed that the measured penetration depth did not decrease linearly as concrete strength increased. Comparing the ratio penetration depth to the kinetic energy of the conical and hemispherical projectiles, the difference in the ratios for high strength concrete was observed to decline as concrete strength increased. However, in the modified NDRC and the Hughes formulas, the difference in the predicted penetration depth of the conical and hemispherical projectiles was constant despite increasing concrete strength. The modified NDRC and Hughes formulas should be improved upon so as to be applied to high strength concrete.

Impact Energy Absorption Mechanism of Largely Deformable Composites with Different Reinforcing Structures

  • Kang, Tae-Jin;Kim, Cheol
    • Fibers and Polymers
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    • v.1 no.1
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    • pp.45-54
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    • 2000
  • Impact behaviors of the large deformable composites of Kevlar fiber reinforced composites of different preform structures have been investigated. An analytic tool was developed to characterize the impact behavior of the Kevlar composites. The image analysis technique, and deply technique were employed to develop energy balance equation under impact loading. An energy method was employed to establish the impact energy absorption mechanism of Kevlar multiaxial warp knitted composites. The total impact energy was classified into four categories including delamination energy, membrane energy, bending energy and rebounding energy under low velocity impact. Membrane and bending energy were calculated from the image analysis of the deformed shape of impacted specimen and delamination energy was calculated using the deplying technique. Also, the impact behavior of Kevlar composites under high velocity impact of full penetration of the composite specimen was studied. The energy absorption mechanisms under high velocity impact were modelled and the absorbed energy was classified into global deformation energy, shear-out energy, deformation energy and fiber breakage energy. The total energy obtained from the model corresponded reasonably well with the experimental results.

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Study on the Improving Penetration Performance of Tungsten Heavy Alloy Penetrator by Heat Treatment (열처리 공정을 통한 텅스텐 중합금 관통자의 관통능력 향상에 관한 연구)

  • Kim, Myunghyun;Noh, Jooyoung;Lee, Youngwoo;An, Daehee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.322-327
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    • 2020
  • An Armor Piercing Fin Stabilized Discarding Sabot (APFSDS), which penetrates and sabotages the target by physical energy, consists of a general penetrator using Depleted Uranium (DU) or Tungsten Heavy Alloy (THA) but THA is preferable because of manufacturing and environmental issues. On a THA penetrator, the penetration performance is determined mainly by self-sharpening depending on the hardness and toughness of materials. In particular, the tensile strength and impact strength work as key factors. The correlation coefficient for the penetration performance of the tensile strength was 0.721 and the impact strength was -0.599. The improved penetration performance by additional heat treatment was proven experimentally. Therefore, maintaining elongation over 9 % and tensile strength over 123 kg/㎟ is desirable, and the impact strength should be less than 6.8 kg·m/㎠ for good penetration performance.

A study on the electrom beam weldability of 9%Ni steel (II) - Effect of $a_b$ parameter on bead shape - (9%Ni 강의 전자빔 용접성에 관한 연구 II -비이드형상에 미치는$a_b$parameter의 영향)

  • 김숙환;강정윤
    • Journal of Welding and Joining
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    • v.15 no.3
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    • pp.88-98
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    • 1997
  • Welding defects, such as porosity and spike, have sometimes occurred in deep penetration electron beam welds. These defects are known to be one of the serious problem in electron beam welds. So, effects of active parameters ($a_b$) on bead shape and occurrence of defects in electron beam welds of heavy section 9%Ni steel plates were investigated. Partial penetration welding in flat position, and deep penetration welding of 10 ~ 28mm depth were investigated in this study. It is desirable to select low accelerating voltage and above the surface focus position $a_b$$\geq$1.2 at which a wine-cup shaped bead is obtained to avoid the welding defects such as spike and root porosity. When the accelerating voltage of electron beam was low (90kV), active parameter ($a_b$) did not influence on the bead width, penetration depth and weld defects significantly. However, in case of high voltage ($\geq$120kV), active parameter ($a_b$) was sensitively associated with penetraton depth and weld defects, i.e. when the active parameter (($a_b$) was in the range of 0.6 to 1.0, the depth of penetration was always over the target (23mm), while the depth of penetration was dramatically decreased with further increase of active parameter ($a_b$). The weld defects were decreased with the increase of active parameter $a_b$ resulting in the decrease of energy density of the focused beam in the root part of fusion zone.

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Comparative Study of the Supervised Learning Model for Rate of Penetration Prediction Using Drilling Efficiency Parameters (시추효율매개변수를 이용한 굴진율 예측 지도학습 모델 비교 연구)

  • Han, Dong-Kwon;Sung, Yu-Jeong;Yang, Yun-Jeong;Kwon, Sun-Il
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.8
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    • pp.1032-1038
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    • 2021
  • Rate of penetration(ROP) is one of the important variables for maximizing the drilling performance. In order to maximize drilling efficiency, it is necessary to increase the drilling speed, and real-time ROP prediction is important so that the driller can identify problems during drilling. The ROP has a high correlation with the drillstring rotational speed, weight on bit, and flow rate. In this paper, the ROP was predicted using a data-driven supervised learning model trained from the drilling efficiency parameters. As a result of comparison through the performance evaluation metrics of the regression model, the root mean square error(RMSE) of the RF model was 4.20 and the mean absolute percentage error(MAPE) was 9.08%, confirming the best predictive performance. The proposed method can be used as a base model for ROP prediction when constructing a real-time drilling operation guide system.

Suggestion of empirical formula between FPI and specific energy through analysis of subsea tunnel excavation data (해저 터널 굴진자료 분석을 통한 FPI와 비에너지의 경험식 제시)

  • Kim, Kyoung-Yul;Bae, Du-San;Jo, Seon-Ah;Ryu, Hee-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.4
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    • pp.687-699
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    • 2018
  • The construction of subsea tunnel differs from that of inland tunnel because of high water pressure due to sea water level and difficulties to reinforce the ground under construction. Therefore, it is very important to prevent trouble in advance when the subsea tunnel is constructed. In this paper, we established lots of databases about characteristics of geological and mechanical parameters on the construction of subsea tunnel using micro slurry TBM which depth is about 60 m. The correlation analysis is conducted to confirm the effect of thrust, torque and RPM among the excavation database on the net penetration rate. Also, An empirical formula is suggested to predict the net penetration rate through the correlation analysis between FPI (Field Penetration Index) and specific energy from the subsea tunnel excavation database.