• Title/Summary/Keyword: part design

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Finite Element Analysis and Process Planning about the Auto Transmission Solenoid Valve using of Multi-Former (다단-포머를 이용한 오토트랜스 미션용 솔레노이드 밸브 공정설계 및 유한요소해석)

  • Park, Chul-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.1
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    • pp.97-103
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    • 2009
  • The process design of forward Extrusion and Upsetting of Axi-symmetric part has been studied in this paper. During the cold forging product; auto transmission Solenoid Valve part, the defects such as folding and under-fill can be appeared by the improperly controlled metal flow. In this study, to reduce the folding and under-fill the design of experiments has been used to find out the significant design variables in the design of forging process. This paper deals with an Process Planning with which designer can determine operation sequences even after only a little experience in Process Planning of Multi-Former products by multi-stage former working. The approach is based on knowledge-based rules, and a process knowledge-base consisting of design rules is built. Based on the systematic procedure of process sequence design, the forming operation of cold forged auto transmission Solenoid Valve part is analyzed by the commercial Finite Element program, DEFORM/2D.

Design Guideline for Press Tool Structure of Ultra-high Strength Steel Part with Shape Optimization Technique (형상최적화 기법을 이용한 초고강도강판 성형용 프레스 금형의 구조설계 가이드라인)

  • Kang, K.H.;Kwak, J.H.;Bae, S.B.;Kim, S.H.
    • Transactions of Materials Processing
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    • v.26 no.6
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    • pp.372-377
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    • 2017
  • In this paper, an effective design procedure was proposed to design the rib of die structure for auto-body member with ultra-high strength steel (UHSS) having ultimate tensile strength (UTS) of 1.5 GPa. From analysis results of the die structure, structural safety of the die was evaluated with information such as displacement and von-Mises stress. It was concluded that the casting part could be designed in order to reduce tool deformation. A design guideline of the die structure was proposed, especially for the rib structure in the casting part with an optimization scheme and local reinforcement concept. Simulation result following the design guideline fully explained that stability of the tool structure could be obtained simultaneously with weight minimization.

A Study on Process Design of cold Forging for Inner Tooth Part (내부 치형 부품의 냉간단조 공정설계에 관한 연구)

  • 박준모;이현철;신동초;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.320-323
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    • 2002
  • This paper discusses process design of cold forging for inner tooth part, drum clutch. In respect to high productivity, low material consumption and low piece production costs, Metal forming has more merits than machining process. Net shape forming is huh technology which satisfies merits of metal forming and achieves high accuracy. Recently, net shape forming method widely applied because of high productivity, low material consumption and low piece production costs using press. In this study, the method which accuracy of drum clutch, automatic transmission pin, can be improved is discussed. First, process variables for process design of drum clutch are selected, and then process design is accomplished using forming analysis method. from forming analysis, forming load, stress, unfiling part is obtained. and comparing these results, optimal process design can be determined.

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A Study on Mechanical Part Configuration Shape Synthesis for Supporting Conceptual Process Planning in the Early Design Stage (제품개발 초기단계의 개념적 공정설계 지원을 위한 기계부품의 외형형상 합성에 관한 연구)

  • 임진승;김용세;에릭왕
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.11
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    • pp.140-148
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    • 2004
  • Tight integration of product design and process planning in the early design stage would make bigger impact as wider spectrum of design and manufacturing alternatives can be pursued and evaluated. Thus the development of systematic computer-based supporting for this integration if desirable. For this integration and process planning in the early design stage, the systematic method to synthesize shape of part from functional requirements is crucial. This research presents the methods of functional decomposition from overall function of product and synthesizing shape of part based on functional relations extracted from functional decomposition using planetary gear transmission system as an example.

The Characteristics of Frank Lloyd Wright's Furniture Design focused on Organic Integration (유기적 통합의 개념으로 본 프랭크 로이드 라이트의 가구디자인 특성)

  • Moon Eun-Mi
    • Korean Institute of Interior Design Journal
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    • v.15 no.4 s.57
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    • pp.115-122
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    • 2006
  • The purpose of this study is to investigate the design principles of organic integration on furniture design by Frank Lloyd Wright. He consistently pursued organic principles in interior design, furniture and equipments. He insisted that every elements of a building can be integrated into architecture as if architecture can be a part of the nature. The study surveyed and analyzed the examples of furniture design in Wright houses from the viewpoints of spacial and formal integration as well as organic evolution. The study finds the characteristics of organic integration on furniture design as follows. He designed built-in furniture as an important part of the house, which seemed to grow up from the architecture design and a part of a building. He also designed and arranged free-standing furniture as spacial device in open floor plan. Moreover, furniture design repeated same geometry, modules, and proportion system of house design in order to integrate Into the building. In addition, material and color of furniture follow those of architecture. Wright's furniture design had changed from heavy forms in his early prairie houses to light and practical shapes in his Usonian period.

Similarity Measurement of Part Specifications based on Ontology and ELECTRE IS (온톨로지와 ELECTRE IS을 활용한 사양 기반 부품 유사도 측정 방법)

  • Mun, Du-Hwan;Hwang, Ho-Jin
    • Korean Journal of Computational Design and Engineering
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    • v.15 no.2
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    • pp.144-156
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    • 2010
  • When existing parts are re-used for the development of a new product or business-to-business transactions, a method for searching parts from a part database that meets user's requirements is necessary. To this end, it is important to develop a part search method which is able to measure similarity between parts and user's input data with generality as well as robustness. In this paper, the authors suggest a method for measuring part similarity using ontology and multi-criteria decision making method and address its technical details. The proposed method ensures the interoperability with existing engineering information management systems, represents part specifications systematically, and has generality in the procedure for comparing part specifications. The case study for ejector pins having been conducted to demonstrate the proposed method is also discussed.

Optimum Design of the Mover for LMTT considering the Elastic Characteristic of the Linear Motor (리니어 모터의 전기적 특성을 고려한 LMTT용 이동체의 최적설계)

  • An T.W.;Han K.J.;Han D.S.;Lee S.W.;Lee K.M.;Lee J.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.399-400
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    • 2006
  • LMTT(Linear Motor based Transfer Technology) is a new type of transfer system used in the maritime container terminal fur the port automation, and largely consists of a controller, shuttle car, and rail. The shuttle car is divided into the frame part, the driving part, and wheels. In order to design this system, various researches on each part of it must be conducted. In this study, we dealt with the optimum design for the frame part of the shuttle car designed from previous studies on the strength of the frame with respect to the number of cross beams to minimize the weight of the shuttle car and to satisfy design criteria of cargo-handling systems in container terminal. For the optimization of the frame, thicknesses of each beam were adopted as design variables, the weight of the frame as objective function, and stress and deflection per unit length as constraint condition.

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Development of CAD Software for Automatic Design of Disk-Typed Cams-Part II : Computer-aided Analysis and Design Software (디스크형 캠의 자동설계용 CAD S/W 개발-Part II :CAD S/W 개발)

  • Son, Ju-Ri;Sin, Jung-Ho
    • 한국기계연구소 소보
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    • s.19
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    • pp.155-161
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    • 1989
  • Generally cam-follower systems consist of two elements: Cam is for rotating motion and follower for reciprocating motion. Depending on the shape of cam and type of follower, the motion of cam-follower system is determined. Thus design process and analysis process must be well defined. The design process means to find the coordinates of cam shape which can be defined the given motion of follower and the analysis process means to determine the motion curve of follower corresponding to the given cam based on the dimensions of a cam-follower system. This paper consists of two parts : One is for development of a numerical method for design and analysis of cam-follower systems, the other is for development of a CAD program and its application. As the second part of the paper, the structure of a CAD program is introduced. Four data files are used in the program where the design process and the analysis process are carried out interactively to en hence its availability to the industrial applications. The first part of the paper 'presents the iterative contact method which can determine the contact points and their angles between cam and roller.

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Design Suggestion of Active T-shirt According to the Exercise Types in the Silver Generation (실버세대의 운동유형에 따른 액티브 티셔츠 디자인 제안)

  • Kim, Young-Soon;Koo, Young-Seok
    • Fashion & Textile Research Journal
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    • v.17 no.6
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    • pp.881-894
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    • 2015
  • The silver generation have clothing style of optimal daily life comparing than young generation because they do not participate a specific sport event but daily- life exercise. As the human body ages, the figure of the silver generation shows different body shape because upper body changes to curved figure including the belly and waist part. Therefore, clothing characteristics for the silver generation should be considered with proper function, design and textiles to optimize body movement. This study investigated various exercise types according to motion analysis of the silver generation in order to develop the design of the active T-shirts reflecting the structural properties and providing the optimum exercise circumstance. The results to consider design needs are as followed; As the T-shirts design for the flexible exercise which required frequent movement of upper body such as bending and waist twisting during body stretching, a stretch fabric applied to the waist part considering T-shirts allowance and length to make extreme elongation and support for well-fitting appearance of the T-shirts. As the T-shirts design for the instantaneous reactionary exercise, high elastic four-way stretch fabric is applied to the part of arm hole to optimize skeletal and muscle movement for entire body and arm work. As the T-shirts design for the endurance exercise such as climbing, cycling, and walking, the shoulder line of the back part has cutting line allowance to make optimum movement of the upper body but no change of the waist part.

A Study on the Structure of the Front Middle Part of Men's Underwear - Focusing on Analysis of Patents for Men's Underwear - (남성 팬티 전면 중앙부의 구조에 대한 연구 - 남성 팬티의 특허 분석을 중심으로 -)

  • Lee, Jung-Soon
    • Journal of the Korea Fashion and Costume Design Association
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    • v.18 no.3
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    • pp.71-83
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    • 2016
  • This study attempted to analyze trends of structural changes in the front middle part of men's underwear and get basic data for the development of men's underwear patterns. In terms of a research method, the structure and pattern of the front middle part of men's underwear were analyzed by referring to the design and description of the drawing, focusing on men's underwear which targeted to isolate penis from scrotum among the 'men's underwear' or 'functional men's underwear'-related patents. According to the study, three topics were obtained as follows: a support attached to the inside of the front middle part; inner cloth attached to the inside of the front middle part; change in the structure of the front middle panel. The aspects by the specific topic targeted to isolate penis from scrotum and prevent the scrotum from adhered to a thigh are as follows: 1) When a support is attached to the inside of the front middle part, the following three methods are proposed: Penis isolated from scrotum by a rest which is designed using the band; penis and scrotum rested in the band and in a pocket respectively; protruded rest inside the front middle part of the underwear. 2) When an inner cloth is attached to the inside of the front middle part, the following methods are designed: A pocket-type inner cloth is attached; isolation of penis hole from the scrotum pocket using a rectangular separator; U-shaped pocket designed to rest penis and scrotum is attached. 3) Regarding change in the structure of the front middle panel, the integration of penis and scrotum resting parts can be divided into two cases: Securing a space using wrinkles; keeping it voluminous using the vertical line. In this all-in-one penis and scrotum-holding type, in addition, different front panel patterns were applied.

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