• 제목/요약/키워드: part design

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사출금형 냉각회로의 최적설계자동화에 관한 연구 (A Study on automatic optimization of cooling circuit design in injection mold)

  • 장형건;정현우;이영주;이병옥
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.262-265
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    • 2007
  • Cooling circuit of injection mold affects part quality and cycle time of injection molding process. Examination on mold cooling circuit is usually omitted in part design stage because cooling circuit is designed in the mold design stage. It is desirable to examine mold cooling circuit with respect to part quality in the part design stage. In order to make the examination process convenient and fast, cooling circuit design should be automated without intervention of skilled designer. In this study, optimization of cooling circuit design is automated with commercial softwares; Visual DOC and Moldflow MPI. Effect of initial value for optimization is examined for the optimization result.

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리브 형상과 공정조건의 최적설계에 의한 사출제품 휨의 안정적 최소화에 관한 연구 (A Study on the Robust Minimization of Warpage in Injection-Molded Part via the Optimal Design of Rib Geometry and Process Conditions)

  • 박종천;김경모;이종찬;구본흥
    • 한국기계가공학회지
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    • 제8권3호
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    • pp.90-97
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    • 2009
  • In the study, a design methodology for robust minimization of a warpage in injection-molded part is presented. Taguchi's parameter design method is integrated with a computer simulation tool for injection molding to search for best design with robustness against the process variability by noises. The proposed methodology is based on a two-stage process: (1) reducing a warpage in the part by optimizing the part geometry including the layout and size of ribs, and (2) additionally minimizing the warpage by optimizing process conditions. An example is used to illustrate the usefulness of the design methodology.

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마이크로 가스터빈의 탈설계 운전 성능특성 (Performance Characteristics for Off-design Operation of Micro Gas Turbines)

  • 황성훈;김동섭
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2003년도 유체기계 연구개발 발표회 논문집
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    • pp.80-87
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    • 2003
  • Micro gas turbines are designed with low turbine inlet temperature and pressure ratio. To overcome the efficiency defect of the simple cycle, adoption of the recuperator is an inevitable choice. In addition to the design performance, we should also pay attention to the off-design performance of gas turbines since they usually operate at part-load conditions for a considerable amount of the time. This study aims at analyzing off-design performance characteristics of micro gas turbines and addressing the importance of the recuperator in the part load operation. Comparative analyses have been performed to evaluate the part load performance differences among various design and operating options : simple vs recuperative cycles, single vs two shaft configurations, various operating strategies for the single shaft configuration (fuel only control, variable speed operation, variable inlet guide vane control), and current vs advanced engines. Major finding is that maintaining turbine at high level is crucial in efficient operation of micro gas turbines.

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실험 계획법을 이용한 로봇 암부위 최적설계 (Optimal Design of Robot-Arm using Design of Experiments)

  • 정원지;김정현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.395-396
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    • 2006
  • This paper presents the optimal design of Robot-Arm part use Design of Experiment(DOE). The DOE(Design of Experiment)was conducted to find out main effect factors for design of Robot-Arm part. In this design of Robot-Arm, 5 control factors include numbers of 4 level are selected and we make out L16 orthogonal array. Using this orthogonal array, find out optimal value and main effect factors of object function for design of Robot-Arm part by 16 times of test. We evidence this optimal value by using CATIA V5 Analysis.

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플라스틱 랙기어의 사출성형 해석에 관한 연구 (A Study on Injection Molding Analysis of a Plastic Rack Gear)

  • 김형국
    • 한국기계가공학회지
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    • 제19권8호
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    • pp.50-55
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    • 2020
  • This study investigates the injection molding of a plastic rack gear and focuses on deflections in the part. The causes of deflections were found and resolved through a trade-off study by injection molding analysis. Based on a warpage analysis, the fiber orientation was found to be a dominant factor in the occurrence of deflections. Changes in the part design and various injection conditions were analyzed for their effects in reducing deflections. Based on the trade-off study, a new part bottom design, injection time, and melt temperature were recommended. A trial injection was done for the new plastic rack gear, and measurements showed that its flatness surpassed that of the original part and met the specified requirement. The short injection time, low melt temperature, and symmetric similar configuration of the part contributed to the reduction in deflections. Therefore, optimized gate design and injection conditions as well as a new part design were validated through injection molding analysis in this study.

PC를 이용한 사출금형 몰드 베이스의 대화식 설계 시스템 개발 (Development of interactive design system for plastic injection mold using personal computer)

  • 반갑수;이석희;안희태
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 26-27 Oct. 1990
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    • pp.181-185
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    • 1990
  • In design of the plastic injection mold, most of drawings are composed of basic entities. It is very easy to produce many kinds of drawings by Group Technology. Group Technology is a technique In which part similarities are used to classify parts into part families according to either geometric shape and size or processing requirements. Almost data for the mold are decided during the assembly design. A system which shows a good interfaces between the design stage and producing part exploding Is developed using AutoCAD system and data conversion technique.

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유리섬유로 보강된 수지에서 제품설계 및 성형조건에 따른 휨의 연구: Part 1. 비결정성 수지 (A Study on the Warpage of Glass Fiber Reinforced Plastics for Part Design and Operation Condition: Part 1. Amorphous Plastics)

  • 이민;김혁;류민
    • 폴리머
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    • 제36권5호
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    • pp.555-563
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    • 2012
  • 사출 성형품에서 발생되는 뒤틀림은 성형공정 중 제품의 불균일한 수축과 잔류응력의 이완으로 인하여 나타나는 현상이다. 휨이나 뒤틀림 현상을 방지하기 위해서 성형품이 강성이 있도록 설계하거나 수지에 유리섬유 등으로 보강하여 사용한다. 본 연구에서는 플라스틱의 성형품에서 성형품의 설계에 따른 뒤틀림 현상을 성형조건 별로 알아보았다. 성형품의 설계는 리브로 보강된 두 종류와 보강 리브가 없는 시편을 사용하였다. 수지는 유리섬유로 보강된 비결정성 수지인 PC와 ABS를 사용하였다. 실험결과 휨은 리브의 설계에 따라 큰 변화를 보였다. 게이트 주변, 게이트 반대쪽, 그리고 흐름방향쪽 등 측정위치에 따라서 휨은 다양하게 나타났다. 이러한 휨의 결과는 유리섬유의 배향과도 크게 관련이 있음을 컴퓨터 해석을 통해 확인할 수 있었다. 리브가 없는 단순 평판에서 휨이 가장 작게 나타났으며, 리브가 흐름방향으로 놓여있는 경우가 휨에 대한 큰 저항을 보였다. 시편에 나타난 휨은 성형조건보다는 제품의 설계에 따라 크게 변하였다. 리브의 설계와 그에 따른 게이트의 위치 설정은 유리섬유의 배향과 직접적인 관련이 있으므로 성형품의 휨 조절에 매우 중요함을 보여주었다.

무봉제 스웨터의 몸판과 소매 연결 부위의 디자인에 관한 연구 - 몸판과 소매 연결 부위의 편성 방법을 중심으로 - (Connecting part Design of Bodies and Sleeve of Seamless Sweaters - Focused on Knitting Method of Bodies and Sleeve Connecting part -)

  • 기희숙;김미주
    • 한국의상디자인학회지
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    • 제12권4호
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    • pp.137-147
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    • 2010
  • This study set out to make experimental clothes by giving variations to the connecting part of a seamless sweater, propose designs and composition approaches to improve the wearing sensation and satisfaction with appearance through wearing trials, and provide basic data that would be of practical help to follow-up study on seamless knit and the growth of seamless knit in the Korean knit industry. The connecting part is the biggest characteristic and the most important part in seamless knitwear and affect the functionality and fitness of the clothes and the appearance of the armhole. The investigator thus made five different pieces of experimental clothes according to the composition methods for connecting part and put them to the test by a group of experts for appearance assessment. The assessment results were analyzed through Analysis of variance(ANOVA), and the items with similar results were put to the Duncan test for intergroup comparison. According to the analysis results, experimental clothes C and E received the highest evaluation in almost every assessment item, whereas experimental clothes A did the lowest appearance evaluation.

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LCD 이송장치의 그립퍼부 시그마 기반 강건설계 (Six Sigma based on Robust Design of Gripper for LCD Transfer System)

  • 정원지;정동원;김호종;윤영민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.361-362
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    • 2006
  • This paper presents the robust design of gripper part for a high-speed LCD (Liquid Crystal Display) transfer system. In this paper, the 1st DOE (Design of Experiment) is conducted to find out main-effect factors fur the design of gripper part. Thirty-six experiments are performed using $ANSYS^{(R)}$ and their results are statistically analyzed using $MINITAB^{(R)}$, which shows that the factors, i.e., First-width, Second-width, Rec-width, and thickness of gripper part, are more important than other factors. The main effect plots shows that the maximum deflection and mass of gripper part are minimized by increasing First-width, Second-width, Rec-width and thickness. The 2nd DOE is conducted to obtain RSM (Response Surface Method) equation. The CCD (Central Composite Design) technique with four factors is used. Optimum design is conducted using the RSM equation. Genetic algorithm is used for optimal design. Six sigma robust design is conducted to find out a guideline for control range of design parameter. To obtain six sigma level reliability, the standard deviations of design parameters are shown to be controlled within 5% of average design value.

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Structural modal reanalysis using automated matrix permutation and substructuring

  • Boo, Seung-Hwan
    • Structural Engineering and Mechanics
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    • 제69권1호
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    • pp.105-120
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    • 2019
  • In this paper, a new efficient method for structural modal reanalysis is proposed, which can handle large finite element (FE) models requiring frequent design modifications. The global FE model is divided into a residual part not to be modified and a target part to be modified. Then, an automated matrix permutation and substructuring algorithm is applied to these parts independently. The reduced model for the residual part is calculated and saved in the initial analysis, and the target part is reduced repeatedly, whenever design modifications occur. Then, the reduced model for the target part is assembled with that of the residual part already saved; thus, the final reduced model corresponding to the new design is obtained easily and rapidly. Here, the formulation of the proposed method is derived in detail, and its computational efficiency and reanalysis ability are demonstrated through several engineering problems, including a topological modification.