• Title/Summary/Keyword: parallel machining

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Friction Force Detection for Joints of a Parallel Manipulator Using Gravitational Force (중력을 이용한 병렬 매니퓰레이터 구동부의 마찰력 검출)

  • 이세한;송정규;송재복;최우천;홍대희
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.422-422
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    • 2000
  • Parallel manipulators have been used to a variety of applications, including the motion simulators and mechanism for precise machining. A Stewart-Gough type parallel manipulator is composed of six linear joints which have wider contact areas than revolute ones, so linear joints are more affected by frictional force. First, the reference trajectories are computed from the model of the parallel manipulator assuming that it is subject to only the gravitational force and no friction exists. In the actual operation where friction exists, the control inputs, which correspond to the friction forces, are obtained by forcing the actual joint variables to follow these trojectories by proper control. It is shown that control performance can be improved when the friction compensation based on this information is added to the controller for position control of the moving plate of a parallel manipulator.

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An Optimum 2.5D Contour Parallel Tool Path

  • Kim, Hyun-Chul;Yang, Min-Yang
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.1
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    • pp.16-20
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    • 2007
  • Although conventional contour parallel tool paths obtained from geometric information have successfully been used to produce desired shapes, they seldom consider physical process concerns such as cutting forces and chatter. In this paper, we introduce an optimized contour parallel path that maintains a constant material removal rate at all times. The optimized tool path is based on a conventional contour parallel tool path. Additional tool path segments are appended to the basic path to achieve constant cutting forces and to avoid chatter vibrations over the entire machining area. The algorithm was implemented for two-dimensional contiguous end milling operations with flat end mills, and cutting tests were conducted to verify the performance of the proposed method.

An Optimum 2.5D Contour Parallel Tool Path (최적 2.5D 윤곽 평행 공구경로)

  • Kim, Hyun-Chul;Yang, Min-Yang
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.2 s.179
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    • pp.35-42
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    • 2006
  • Although the conventional contour parallel tool path obtained from geometric information has been successful to make desirable shape, it seldom consider physical process concerns like cutting forces and chatters. In this paper, an optimized contour parallel path, which maintains constant MRR(material removal rates) at all time, is introduced and the result is verified. The optimized tool path is based on a conventional contour parallel tool path. Additional tool path segments are appended to the basic tool path in order to achieve constant cutting forces and to avoid chatter vibrations at the entire machining area. The algorithm has been implemented for two dimensional contiguous end milling operations with flat end mills, and cutting tests were conducted to verify the significance of the proposed method.

Contour Control Algorithm for Parallel Machine Tool (병렬형 공작기계를 위한 윤곽제어 알고리즘)

  • 이승환;홍대희;최우천;송재복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.1003-1006
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    • 2002
  • In machining free-form curves with a machine tool equipped with parallel device, improving contouring accuracy is very important. In this paper, we present contouring control algorithm far parallel machine tool. The relation between the error in Joint space and the error in catesian space is evaluated, and we estimate contouring error vector which efficiently determines the variable gains for the cross coupled control. To show the validity of the algorithm, the contouring control is simulated for free form contour trajectory in cubic parallel machine tool model.

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Friction Force Compensation for Actuators of a Parallel Manipulator Using Gravitational Force (중력을 이용한 병렬형 머니퓰레이터 구동부의 마찰력 보상)

  • Lee Se-Han;Song Jae-Bok
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.7
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    • pp.609-614
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    • 2005
  • Parallel manipulators have been used for a variety of applications, including the motion simulators and mechanism for precise machining. Since the ball screws used for linear motion of legs of the Stewart-Gough type parallel manipulator provide wider contact areas than revolute joints, parallel manipulators are usually more affected by frictional forces than serial manipulators. In this research, the method for detecting the frictional forces arising in the parallel manipulator using the gravitational force is proposed. First, the reference trajectories are computed from the dynamic model of the parallel manipulator assuming that it is subject to only the gravitational force without friction. When the parallel manipulator is controlled so that the platform follows the computed reference trajectory, this control force for each leg is equal to the friction force arising in each leg. It is shown that control performance can be improved when the friction compensation based on this information is added to the controller for position control of the moving plate of a parallel manipulator.

A study on surface roughness depending on cutting direction and cutting fluid type during micro-milling on STAVAX steel (STAVAX 강의 마이크로 밀링 중 가공 방향 및 절삭유체 분사형태에 따른 표면 거칠기 경향에 관한 연구)

  • Dong-Won Lee;Hyeon-Hwa Lee;Jin Soo Kim;Jong-Su Kim
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.22-26
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    • 2023
  • As Light-Emitting Diodes(LEDs) continue to advance in performance, their application in automotive lamps is increasing. Automotive LEDs utilize light guides not only for aesthetics but also to control light quantity and direction. Light guides employ patterns of a few hundred micrometers(㎛) to regulate the light, and the surface roughness(Ra) of these patterns can reach tens of nanometers(nm). Given that these light guides are produced through injection molding, mold processing technology with high surface quality micro-patterns is required. This study serves as a preliminary investigation into the development of high surface quality micro-pattern processing technology. It examines the surface roughness of the workpiece based on the cutting direction of the pattern and the cutting fluid type when cutting micro-patterns on STAVAX steel using cubic Boron Nitride(cBN) tools. The experiments involved machining a step-shaped micro-pattern with a height of 60 ㎛ and a pitch of 400 ㎛ in a 22×22 mm area under identical cutting conditions, with only the cutting direction and cutting fluid type being varied. The machining results of four cases were compared, encompassing two cases of cutting direction(parallel to the pattern, orthogonal to the pattern) and two cases of cutting fluid type (flood, mist). Consequently, the Ra value was found to be the highest(Ra 128.33 nm) when machining with the flood type in parallel to the pattern, while it was the lowest(Ra 95.22 nm) when machining with the mist type orthogonal to the pattern. These findings confirm that there is a difference of up to 25.8 % in the Ra value depending on the cutting direction and cutting fluid type.

The Development of the Software for the Geometry Modeling and Generating CNC Machining Data of a Piston (피스톤의 형상 모델링 및 CNC 가공 데이터 산출용 소프트웨어 개발)

  • Lee, Cheol-Soo;Lee, Je-Phil;Kim, Seong-Bok
    • IE interfaces
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    • v.12 no.1
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    • pp.68-78
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    • 1999
  • A noncircular cutting such as a piston cutting has depended on the copy-machining because of its complex shape. But the copy-machining needs a master model and brings about a low quality of the piston caused by being worn out of the master model. And the lower cutting speed reduces the productivity. In this paper, for solving these problems, a specialized software system and its subsequent procedure are presented. The shape of a piston consists of an oval, an offset, recesses, and eccentricities. The paper describes these shapes as a consistent equation that is a function of the rotational angle and the position of longitudinal direction(Z-axis). It is simple to define the characteristic geometry of a piston and to generate a tool path for CNC machining. This paper proposes the a proper structure of a 4-axes CNC(Computerized Numerical Control) lathe for machining the piston. As well as X-axis and Z-axis, are attached to the machine a C-axis for rotation and a Y-axis for higher speedy prismatic motion parallel to X-axis.

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Effects of Cutting Direction on the Laser Machining Characteristics of Wood (절삭방향(切削方向)이 목재(木材)의 레이저절삭특성(切削特性)에 미치는 영향(影響))

  • Lee, Hyoung-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.24 no.4
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    • pp.87-92
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    • 1996
  • When cutting 2.0cm-thick red oak and hard maple with an air-jet-assisted carbon-dioxide laser of 2kW output power, maximum feed speed at the point of full penetration of the beam decreased with increasing the angle between grain and cutting direction. Feed speed averaged 3.75 and 3.38 meters per minute for red oak and hard maple, respectively. Gray-level of laser-cut surfaces were analyzed by image analysis system. The highest gray level of laser-cut surface was obtained when red oak was cut parallel to grain by laser. Surface profiler was used to scan the sawn and laser-cut surfaces. Center line average roughnesses of laser-cut surfaces were higher than those of sawn surfaces. Scanning electron micrographs showed the cell walls which were melted by laser.

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Analysis of the Snake Motion of a Machine Tool Cross Head Assembly Travelling on Parallel Linear Motion Guides Using a Planar 2-D.O.F. Model (평면 2자유도 모델을 이용한 LMG 상에서 이동되는 Cross Head의 사행동 해석)

  • 최영휴;김성훈;정택수;장은성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.111-116
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    • 2001
  • In this paper, a simple 2 D.O.F. planar motion model is proposed in order to analyze the snake motion of a machining center cross head assembly, that is travelling on linear guide rails. In the proposed mathematical model, the friction between head and guide ways is neglected, and also the support structures including guide rails, rear- and side-panels of the machining center are assumed to be rigid. The equations of motion of the proposed model are derived and successfully solved to determine vibration responses of the head assembly due to some applied traction forces.

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