• Title/Summary/Keyword: papermaking factor

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Effect of Beating Time and Fines Content on the Drainage Properties of BKP (고해처리와 미세분 함량에 따른 BKP의 탈수특성변화)

  • 성용주;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.1
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    • pp.52-60
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    • 1999
  • Drainage rate in wet-end, which has significant influences on the production capacity, product quality and process economics in papermaking, becomes an important factor in the modern high speed papermaking processes owing to increased level of fines contained in today's pulp materials and increased papermaking system closure. A study was carred out to investigate the influence of beating and fines content on natural and vacuum dewatering using a vacuum drainage tester. Increase in beating and accumulation of fines in the stock decreased natural dewatering, Vacuum dewatering effect, however, increased substantially as beating and fines content were increased. But this increase in vacuum dewatering decreased again when a stock is severely beaten or fines content is greater than 35%. Above this level of fines content, mobile fines migrates to the interstices of the forming web to cause sealing or plugging which restrict fluid movement through the web.

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Development of New Powdered Additive and Its Application for Improving the Paperboard Bulk and Reducing Drying Energy (I) -Analysis of Chemical and Physical Properties of Brewers Grain - (산업용지의 벌크 향상 및 건조에너지 절감을 위한 분말상 첨가제 제조기술 개발 (I) - 신규 유기물질 맥주박의 화학적.물리적 특성 평가 -)

  • Lee, Ji-Young;Kim, Chul-Hwan;Choi, Jae-Sung;Kim, Byeong-Ho;Lim, Gi-Baek;Kim, Da-Mi
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.2
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    • pp.58-66
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    • 2012
  • Brewers grain is a byproduct of beer brewing and consists primarily of grain husks, pericarp, and fragments of endosperm. Although this material is consumed by animals and used as fertilizer, a large amount of brewers grain is simply discarded. Therefore, new methods for utilizing this fibrous resource should be pursued. In this study, we examined the potential utilization of brewers grain as an additive in the paperboard industry by determining the chemical composition of brewers grain and the physical properties of brewers grain powders after grinding with two types of grinders. We found that brewers grain had a lower holocellulose content and higher lignin content and intermediate ash content when compared to other biomass materials, and did not contain any contaminants that would interfere with the papermaking process. Particles had a higher fiber length, less fiber width, and narrower shape factor distribution when ground by a blender type grinder than by a pin crusher type grinder. The blender type grinder was concluded to make regular brewers grain particles appropriate for papermaking.

Application of Synthetic Mineral Microparticles with Various Metal Species

  • Lee, Sa-Yong;Hubbe, Martin A.
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.5
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    • pp.1-10
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    • 2008
  • Synthetic mineral microparticles (SMM) is a patented system which has been developed to promote drainage of water and retention of fine particles during papermaking. It is shown in patents that the SMM system can have advantages in both of drainage and retention, compared with montmorillonite (bentonite), which is one of the most popular materials presently used in this kind of application. Turbidity and gravity drainage time were measured using a Britt-Jar test with representative SMM formulations, in order to confirm the efficacy of SMM covering a wide range of compositions and discover effects of some key variables that have the potential to lead to unexpected advantages in terms of the effectiveness of the microparticles, when used in combination with a cationic polyacrylamide treatment of papermaking furnish. An iron silicate showed highest retention performance, as well as suitably fast drainage time relative to other metal silicate and bentonite. Zinc silicate improved retention and drainage. SMM synthesized from aluminum sulfate ($Al_2(SO_4){_3}$) did not show a benefit in retention and drainage, relative to bentonite. SMM synthesized from aluminum chloride ($AlCl_3$) performed better in drainage and retention than bentonite when the Al/Si ratios were 0.76 and 1.00. It was found that when the Al/Si ratio and neutralization are considered, pH variation due to the change of Al/Si ratio can be a key factor to control the size of primary metal silicate particles and the degree of coagulation of the primary particles.

Application of the Novel Test Machine, Retention Drainage Analyzer(RDA), for Wet-End Analysis of Papermaking Process (I) (제지공정의 WET-END 분석을 위한 새로운 감압 탈수 초지설비(RDA)의 활용(제1보) - RDA를 활용한 종이 균일성 예측 -)

  • 우이균;류정용;김용환;송봉근;조남석
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.4
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    • pp.1-6
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    • 2002
  • In order to simulate the actual wet-end process in papermachine, RDA, a novel handsheet former, was used and following results were obtained. While the addition of polyelectrolytes gives significant effect on fiber flocculation, increase of stock consistency influenced on the formation of RDA sheets greatly. In particular, the consistency increase from 0.3 % to 0.4% abruptly increased floe size of RDA sheet and it results in severe deterioration of paper strength. Stock consistency, therefore, should be regarded as the most important factor in the formation simulation with RDA and should be controlled as the first sequence of tuning the operating conditions of RDA to simulate correctly the target machine paper's formation.

Quality analysis of Reconstituted tobacco ( I ) - On the Physical and Structural properties - (판상엽 품질 특성 분석 (제1보) - 물리적ㆍ구조적 특성에 관하여 -)

  • 한영림;나도영;김삼곤;김근수;강영희
    • Journal of the Korean Society of Tobacco Science
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    • v.26 no.1
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    • pp.57-63
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    • 2004
  • A comparative analysis of characteristics of domestic and foreign reconstituted tobacco based on papermaking was conducted to evaluate the quality of reconstituted tobacco and to utilize as basic data for improvement of domestic reconstituted tobacco. In the formation, which is key factor to quality and physical properties of product, foreign reconstituted tobacco has better uniform formation than those of domestic one. These result was attributed to distribution of large floc size in the domestic one unevenly. In the fiber morphology, domestic reconstituted tobacco has larger average fiber length and width than those of foreign one. They indicated that fiber morphology of domestic one will exert structural properties of paper such as formation and permeability. Tensile strength of domestic one has lower than those of foreign one by basis weight. In the air permeability, domestic one was remarkably reduced because base web was over sized. It also will affect the combustibility of reconstituted tobacco. In summary, we conclude that the physical and structural properties of domestic reconstituted tobacco result in quality deviations compared with foreign reconstituted tobacco.

The Evaluation of Scum Recyclability from Waste Sludge in Linerboard Mills (라이너지 제조공정 탈수 슬러지의 scum 재이용 가능성 평가)

  • Kang, Kwang-Ho;Kim, Hyoung-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.3
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    • pp.42-47
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    • 2008
  • For the purpose of reduction of production cost in the industrial papermaking process, the use of waste paper has been more and more increased as a fibrous raw material, and the closed system of white water became closed more than ever. "Scum" indicates the floated sludge by a flotation during primary wastewater treatment process in paper mills. If the scum is used as the raw material, it could reduce both the raw material and solid waste treatment cost with even small quantity. In this study, the element survey and the toxicity measurement was carried out for recycling scum. A load factor of stock preparation process in paper mills was measured by somerville screen. Physical properties of paper sheet containing the accepted scum from the stock of AOCC or KOCC were evaluated. The result of this study shows that recycling scum has potential to be used in paper making system. It also might be able to reduce the required energy used by the pressing or drainage process, the raw material cost, and solid waste treatment cost due to the recycling of scum.

Pre-extraction of Hemicelluloses from Korean Mixed Hardwood Chips Using Hot Water and Alkali Solution and its Characteristics (열수 및 알칼리 용액을 이용한 국산 목재 칩으로부터 헤미셀룰로오스의 선추출 및 특성 구명)

  • Cho, Hwi;Shin, Hee-Nae;Sim, Kyu-Jeong;Youn, Hye-Jung;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.1
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    • pp.83-91
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    • 2011
  • Hemicelluloses are useful materials for papermaking and other biotechnological applications. To recover and further utilize the hemicelluloses, this study carried out the pre-extraction of the hemicelluloses from Korean mixed hardwoods chips using hot water and sodium hydroxide solution at various temperature and time conditions. Through the hot water pre-extraction, the wood components of 22% was extracted and the 35% of the hemicelluloses which were contained in the original wood chips were dissolved into the pre-extractives. The yield of the pre-extractives was more significantly influenced by the pre-extraction temperature than the time. The pre-extractives with the yield of 30% could be obtained by alkali pre-extraction and alkali concentration was the most important factor. It had lower hemicellulose content but high molecular weight, compared with the hot water pre-extractives.

Study on the Sheet-Making of Hanji for the Reproduction of Traditional Gold Thread (금사 제작기술 재현을 위한 한지 초지공정 연구)

  • Park, Mi Seon;Jeong, So Yoon;Jang, Seong Woo;Kim, Hyoung Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.5
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    • pp.88-97
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    • 2014
  • For the purpose of reproduction of traditional gold thread, the artifact investigation was organized for 70 cases (109 pieces) of relics from Korea, China and Japan. In most cases, the main backside material of gold thread from Korea was the bast fibers from paper mulberry. In this study, the optimum sheet-making of Hanji for gold thread reproduction was tried by controlling several process factors of Hanji such as the cooking and beating time of paper mulberry fibers, the number of sheet-making ply, and converting method (Dochim). Tensile index, folding endurance and compressive strength of Hanji showed differences according to the correlation between cooking and beating time, and application of converting method (Dochim), while bending stiffness fell with decrease of thickness. These results can be applied to consider manufacturing factors to make Hanji for the production of gold thread.

Manufacture of Specialty Paper with Hemp Bast Fiber Cultivated in Korea (Part 1) - Characteristics of Hemp-Wood Paper by Soda Pulping - (삼섬유를 이용한 특수기능지 개발 (제 1보) - 소다펄프화 삼 섬유의 수초지 특성 -)

  • Lee, Dah-Hee;Lee, Myoung-Ku
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.6
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    • pp.30-35
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    • 2013
  • To conserve wood resources for papermaking, chemical compositions of the hemp (Cannabis sativa L.) bast fiber cultivated in Korea such as holocellulose, ${\alpha}$-cellulose, lignin, alcohol-benzene extractives, hot and cold water extractives, and ash contents were investigated to manufacture the specialty packaging paper effectively. Significantly very low klason lignin content of 3.3% was accomplished by removing of the outer shell of bark. Laboratory soda pulping method which is very useful for the nonwood fiber was adapted, and it was found that there was no significant difference in both kappa number and H-factor between 25% and 30% NaOH charge. Hemp pulp cooked with the laboratory digester in 25% NaOH at $170^{\circ}C$ were mixed together with the wood pulp(NBKP:LBKP=1:1) in order to find the optimum mixture ratio which exhibited acceptable paper strength properties such as tensile index, burst index, and tear strength. When 10% of hemp soda pulps was mixed with 90% of wood pulps comprised of SwBKP and HwBKP (1:1), all physical strength increased significantly. The physical strength decreased as the amount of hemp pulp increased because the cell wall of bast fiber is very thick which causes low conformability and low fiber-fiber bonding. These results showed that paper made of hemp-wood pulp can be used for the specialty packaging paper which requires both the characteristic surface properties and the high physical strength of hemp fiber.