• Title/Summary/Keyword: papermaking

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Application of Dynamic Simulation for Efficient Filler-Loading in Papermaking System (제지 공정의 효율적인 충전제 투입에 대한 동적 시뮬레이션 적용)

  • 함충현;윤혜정
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.3
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    • pp.1-12
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    • 2003
  • The complexity of the papermaking system accelerates interactions between a large number of variables involved. The process operation, therefore, is subject to frequent perturbations by disturbance. Dynamic modelling is a useful tool for characterizing the transient behavior and selecting the best control strategies to reject disturbances. In this study we developed a dynamic simulation model of a fine paper production process, which consists of stock preparation, wire sections, white water circulations, and broke system. It focused on dynamic simulation in its role for developing control strategies and studying control loop dynamics related to filler loading for ash control. The results emphasized the importance of filler-loading position and length of control loop for rapid ash control and process stabilization.

A study on the Process Improvement of Papermade Reconstituted Tobacco (제지식 판상엽의 공정 개선 연구)

  • 김영호;한영림;김근수;김대종
    • Journal of the Korean Society of Tobacco Science
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    • v.22 no.2
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    • pp.164-169
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    • 2000
  • The reconstituted tobacco leaves(RTL) playa major part in the control of the low density and tar cigarette. Reconstituted tobacco manufactured by the papermaking process has much higher filling power than homogenized tobacco manufactured by slurry and rolling process. Fragile reconstituted tobaccos are liable to lead to small particles detrimental for filling power so they must be properly flexible. This work was conducted to determine the effect of CaCO$_3$ addition in paper-making process on the filling power and the flexibility of the reconstituted tobacco and to obtain the fundamental informations for improving the quality of domestic reconstituted tobacco. We analyzed the wood fiber species, the filler level, the fiber length, the fineness level and observed the surface of the RTL. From the obtained results, we could determine that foreign reconstituted tobacco was manufactured by blending softwood with hardwood and over 8% of calcium carbonate at the addition level. The domestic RTL has much higher fine fiber level by 23.2 % than that of foreign, so the refining treatment process and the condition must be reoptimized for the improvement of RTL quality.

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Red Algae Pulp and Its Use in Papermaking

  • Seo, Yung-Bum;Lee, Youn-Woo;Lee, Chun-Han;You, Hack-Chul;Boo, Sung-Min
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06a
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    • pp.153-159
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    • 2006
  • Red algae were used to make bleached pulp, from which paper handsheet samples were made. Red algae consists of rhizoidal filaments, epidermal tissues whose color were reddish, mucous carbohydrates, and other minor elements. Rhizoidal filaments of high brightness were obtained after extracting out mucous carbohydrates, and bleaching the remainder by using bleaching chemicals. The sizes and shapes of several rhizoidal filaments (or red algae pulp) from different red algae species were examined, and their handsheet properties were compared. Transparent and transluscent high density paper samples were made without applying refining process from the red algae pulp. White paper samples with good printability and excellent formation were made. We are developing pilot scale pulping and papermaking facilities at this time.

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Evaluation of Refining Strategies for Combined use of Softwood and Eucalyptus Pulps in Papermaking

  • Manfredi, Vail
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06a
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    • pp.37-42
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    • 2006
  • The paper discusses the combined use of softwood and eucalyptus kraft pulps in the production of printing and writing papers. Looking for process and paper quality optimization, refining pilot plant trails were carried to identify the effects of refining type (mixed or separate) and intensities (specific edge load), and also furnish composition (amount of each pulp in mixture) on final paper quality and process costs. The basic effects on pulp fibers were evaluated against paper quality properties, such as physical strengths, bulk, vessel picking, opacity and porosity, as well as the interactions with papermaking process, such as estimates of paper machine runnability, paper breaks and industrial refining control. The results show that the furnish composition and the type of refining has a significant effect on properties related with both final paper quality and total costs. The best alternative for printing and writing papers was identified for mixed refining, under the lowest refining intensity, and with the highest dosage of eucalyptus pulp.

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Effect of raw materials of the papermaking and physical treatment on the pore structure and properties of the paper (주요제지원료의 특성 및 고해가 종이의 pore structure 및 물성에 미치는 영향)

  • Nam, Ki-Young;Chung, Soon-Ki;Won, Jong-Myoung
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2007.11a
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    • pp.127-134
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    • 2007
  • Paper is composed network of fibers. Since paper is plain, most cases paper is considered two-dimensional. But network of fibers creates a network of pores, and pores between fibers are most important part of the paper structure. So we have to make an approach to the paper by three-dimensionally. Pore structure in the Z-direction of the paper can affect directly not only basic properties od the paper such as density, porosity, opacity and strength but also coverage of the coating colors during coatong and printing properties. We studied effect of raw materials of the papermaking and physical treatment on the pore structure and properties of the paper.

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Preparation of Cationic Chitosan and Its Application as a Multifunctional Chemical Additive

  • Zhong, Liu;Sang, Yi-Zhou
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.401-411
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    • 2006
  • The cationic chitosan is prepared in this paper. This kind of cationic chitosan is a good retention aid for bleached hardwood pulp, the filler retention increased by 33.0% when the cationic chitosan (DS=1.27) dosage was 0.05%. Because many of the materials used in papermaking process are excellent microbiological nutrients, these nutrients will result in the growth of bacteria; uncontrolled growth of bacteria and fungi in the papermaking process adversely affects machine runnability. According to the standard methods of microbe growth inhibition test, cell counting was conducted after proper cultivated time. This paper explored the factors that affecting the cationic chitosan's antibacterial effect.

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STUDY OF AMPHOTERIC POLYACRYLAMIDE USED AS RETENTION AND DRAINAGE AIDS IN PAPERMAKING

  • Su, Xie-Lai;Yi, Wang-Hai;Shan, Chen-Fu;Quan, Long-Yan
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 1999.11b
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    • pp.56-60
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    • 1999
  • In this paper, a series of amphoteric polyacrylamide(PAM) with different molecular weight and charge were synthesized and used as retention and dewatering aids. Better products had been selected and tested under varied conditions. Effects of molecular weight, cationic charge density, degree of hydrolysis and other factors of PAM on retention and dewatering of papermaking were also considered. Finally, synthesized quaternary and tertiary ammonium amphoteric polyacrylamide were practised in paper mill trial.

Performance of Cationic Guar Gums in Closed Papermaking Systems (고폐쇄화 제지공정에서의 양이온성 구아 검 활용 효과)

  • Ham, Choong-Hyun;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.3
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    • pp.1-8
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    • 2008
  • The efficiency of retention systems including compozil-G, hydrocol, compozil-S, and micropolymer under highly closed papermaking system was evaluated using contaminated white waters prepared in the laboratory. Compozil-G and compozil-S performed better in retention than hydrocol and micropolymer systems. This suggested that stronger hydrogen bonding between fiber and guar gum or starch was formed to give stronger flocculation and better retention. Especially compozil-G outperformed compozil-S in retention, and this indicated the presence of stronger interaction between guar and cellulose fibers probably due to their similarity in chemical structure. Two compozil retention systems decreased the cationic demand and COD more effectively than hydrocol and microparticle systems. In particular, compozil-G that uses guar gum was highly effective in decreasing anionic trashes at low dosage.

"Charge Neutralization for Deposit Control"

  • Buikema, Peter D.
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.29 no.3
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    • pp.87-94
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    • 1997
  • As the paper market becomes more and more competitive, more mills will want to switch to alkaline papermaking to take advantage of the Vowing demand. Many papermakers have tried to do this without success in the past much like the American papermakers did in the late 1970's. The Problem is that runnability Problems occur, drainage slows, Presses pick drying becomes more difficult and sheet quality suffers as a result Sheet holes and breaks occur, and runnability becomes a real operating problem. Converting to alkaline papermaking is not as simple as turning off the alum. We must be aware of the numerous factions that alum served at acid pH and provide alkaline alternatives. It is the purpose of this paper to discuss methods of deposit control via charge neutralization and system control at alkaline pH. This article explains the concept as well as the measurement and control. The resultant benefits are seen in runnability, quality and profitability for the papermaker.

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Effect of Papermaking Additives on Fiber Mechanical Pretreatment (첨가제를 병용한 섬유의 물리적 전처리의 효과)

  • 서영범;이민구;하인호;조욱연
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.4
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    • pp.1-7
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    • 2003
  • In this study, fiber mechanical pretreatment before refining was executed with the addition of papermaking addiditives to find synergistic effects on fiber property improvement. Three fiber furnishes (SwBKP, KOCC, and BCTMP), and five different additives (CMC, CPAM, PEO, NaOH, $Na_2O_2$) were used. It was confirmed again that fiber mechanical pretreatment using Hobart mixer was a special way to modify fiber properties, where fiber WRV (water retention value) increases without losing fiber length. For SwBKP, addition of small amount of CMC (0.2% OD basis), and for KOCC, PEO (0.2% OD basis) caused additional significant improvement of the fiber furnish properties, respectively. Other additives did not cause adverse effects on the mechanical pretreatment, or better. For BCTMP, NaOH addition followed by mechanical pretreatment caused more than 20% improvement in tensile and tear strength simultaneously, compared to the control. The yellowing caused by the treatment of NaOH on BCTMP could be minimized by using $Na_2O_2$ without losing the positive effect of NaOH.