• Journal of the Korean Wood Science and Technology
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• v.24 no.1
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• pp.17-26
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• 1996

This research was accomplished to evaluate possibility of using paper sludge for the raw materials of wood based panel products. The experimental panels were manufactured by four mixed ratios, the proportion of paper sludge to wood particle: 20:80, 30:70, 40:60, 50:50% (oven dry weight basis) and by three composition types, sludge-particle mixed board, three layered sludge-particle board and three layered particle board. They were tested mechanical (bending strength and internal bond) and physical properties (water absorption, thickness swelling and linear expansion). From the results they were shown that bending strength of mixed and three layered sludge-particle board were decreased with increasing of composition ratios of sludge. And the mechanical and physical properties of the boards of three layered composition types have superior to those of mixed composition type. Although composition ratios of sludge increased, the internal bond strength and dimensional stability of sludge-particle board not decreased quantitatively. We concluded that the mechanical and physical properties of three layered sludge-particle board were similar w those of three layered particle-board (control) made by our laboratory design. Therefore, it was recognized that paper sludge can be used as potential raw material in particle-board manufacturing industry.

• Journal of the Korean Wood Science and Technology
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• v.21 no.3
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• pp.74-81
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• 1993

This experiment was carried out to investigate the reaction of hydration of paper sludge during the setting of portland cement in a paper sludge, wood-cement-water mixturte. The percentage of paper sludge per cement is 7.5%, 15%, 30% respectively. The result indicated that the sludge of 7.5% had the most effect on reaction of hydration, and the sludge of 15% had moderately inhibitory effect but there is still possibility to make sludge-cement board. Paper sludge of 30%, Pinus koraiensis Sieb. et Zucc and Populus euramericana Guinier were proved to have the worst inhibitory effect on cement hydration, so pretreatment will be needed before making board with paper sludge-cement mixture.

• Advances in environmental research
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• v.9 no.4
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• pp.285-294
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• 2020

Growth of any country rest in the consumption of industrial wastes for its infrastructure amenities. Countries like India positively desires a vital utilization of industrial waste resembling paper sludge in the construction industry to make various building materials. Also, it is the duty of all civil engineers or researchers to attach them in mounting new materials from the waste dumped as land fillings. In every construction project, about 70% of cost accounts for the procurement of materials. If this, can be minimized consequently the cost of construction will certainly be condensed. Research has established that the waste paper sludge can be reused in the construction field for a probable scope. The construction diligences munch through a massive quantity of non-renewable resources. On the additional dispense, more waste paper board sludge ends up in landfills or dumpsites than those recycled. Consequently, waste paper sludge for use as a construction material composes a step towards sustainable development. Keeping this in mind an endeavor has been made to utilize paper board sludge acquired from the paper board industry and used with several pozzolanic and cementitious materials for a specific purpose. The addition of paper sludge has been varied from 0% to 20% by weight of cement. The tests done with the samples expose that four samples showed significant outcomes with remarkable strength and durability properties which guide to move for the next phase of research for producing lightweight tiles.

• Journal of the Korean Wood Science and Technology
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• v.21 no.2
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• pp.57-65
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• 1993

The aim of this research was to manufacture sludge-particle board using paper sludge with wood particle and to investigate physical and mechanical properties of various sludge-particle boards, fabricated with ratios of sludge to particle of 10 to 90, 20 to 80, 30 to 70, 40 to 60 and 50 to 50(oven dry weight based). Sludge-particle boards were manufactured by urea-formaldehyde resin, 0.8 target specific gravity, and 10mm thickness. It was possible to manufacture sludge-particle board as the same processing in the present particleboard manufacturing system. This sludge-particle board have different properties as composition ratios of sludge and particle. And sludge-particle board made from 10 percent to 20 percent of sludge mixing ratio have similar mechanical properties compared with control particleboard. Especially, the sludge-particle board made from 10 percent to 40 percent mixing ratios of sludge have superior to control particleboard in internal bond, screw withdrawal holding strength and modulus of elasticity. In the case of dimensional stability, water absorption was increased and thickness swelling was decreased as increased with sludge mixing proportion. The sludge-particle board made of different mixing ratios of our laboratory design was able to concluded that there is possibility of partial substitution of wood particle materials.

• Journal of the Korean Wood Science and Technology
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• v.27 no.2
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• pp.31-37
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• 1999

This study was carried out to develop the Korean paper(Hanji) sludge-wood fiber composite boards utilizing the relinquished sludges occurring from the making process of Korean classic paper Hanji. The bark of paper mulberry(Broussonetia kazinoki Sieb.) has been used as a raw material since past hundreds and thousands years. Korean paper(Hanji) sludge was divided into two kinds, the one was the white sludge from the first stage and the other was the black sludge occurring from the final stage of Korean paper(Hanji) making. Four levels of the mixed ratio of each white or black sludge to wood fiber(10:90, 20:80, 30:70 and 40:60), three levels of the resin adhesives(PMDI, urea and phenol resin) and three levels of the density(0.60, 0.75 and 0.90) were designed to investigate the mechanical properties of Korean paper(Hanji) sludge-wood fiber composite boards. From the results and discussion, it could be concluded as follows : 1. In the white and black sludge-wood fiber composite boards, bending modulus of rupture showed the clear decreasing tendency according to the increase of sludge additive, but it was clearly increased with the increase of specific gravity. Modulus of elasticity showed the same tendency as in the modulus of rupture, and also tensile and internal bonding strength had the same tendencies as in these bending properties. 2. Among the resin adhesives, PMDI or urea resin showed great values in MOR of white sludge-wood fiber composite board, but urea resin was greater than PMDI in MOR and MOE of black sludge-wood fiber composite board. Tensile and internal bonding strength showed the same tendencies as in white sludge-wood fiber composite board. 3. It is suggested that the white sludge-wood fiber composite boards bonded with PMDI or black sludge-wood fiber composite boards bonded with urea resin were able to made similar boards to general fiberboard by the mixed ratio 20:80 of sludge to wood fiber.

• Journal of the Korean Wood Science and Technology
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• v.22 no.1
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• pp.54-65
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• 1994

This research carried out to investigate the effects of inorganic materials in paper sludge on the thermal degradation and of paper sludge addition on physical and mechanical properties of paper sludge-wood particle mixed boards in comparison with unmodified particleboards. Also these unmodified particleboards and paper sludge-wood particle mixed boards were soaked in aqueous solutions of fire-retardant chemicals(diammonium phosphate and zinc chloride), and their fire retardancy were tested by oxygen index method and ISO ignition test to determine the feasibility of paper sludge, industrial waste, as a recyclable resource in fabrication of fire-resisting panels for building material. Since the redrying of fire-retardant treated particleboards and paper sludge-wood particle mixed boards were made by press drying method, this process was a simple and effective method. On the other hand, flexural bending strength and internal bonding strength were also analysed to evaluate mechanical properties through standard method.

• Journal of the Korean Wood Science and Technology
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• v.27 no.2
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• pp.23-30
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• 1999

This study was carried out to develop the Korean paper(Hanji) sludge-wood fiber composite boards utilizing the relinquished sludges occurring from the making process of Korean classic paper Hanji. The bark of paper mulberry(Broussonetia kazinoki Sieb.) has been used as a raw material since past hundreds and thousands years. Korean paper(Hanji) sludge was divided into two kinds, the one was the white sludge from the first stage and the other was the black sludge occurring from the final stage of Korean paper(Hanji) making. Four levels of the mixed ratio of each white or black sludge to wood fiber(10:90, 20:80, 30:70 and 40:60), three levels of the resin adhesives(PMDI, urea and phenol resin) and three levels of the density(0.60, 0.75 and 0.90) were designed to investigate the physical properties of Korean paper(Hanji) sludge-wood fiber composite boards. From the results and discussion, it could be concluded as follows : 1. In the white sludge-wood fiber composite board, the thickness swelling was not affected by the specific gravity and sludge additive of composite boards, but among the resin adhesives PMDI resin showed the best dimensional stability. Water absorption was superior in urea resin, secondly PMDI resin and very poor in phenol resin. 2. In the black sludge-wood fiber composite board, thickness swelling was superior in PMDI resin but very poor in phenol resin. In water absorption, PMDI and urea resin showed good results, regardless of specific gravity or sludge additive, but phenol resin showed poor results. 3. From the results and discussion of physical properties it is suggested that the white sludge-wood fiber composite boards bonded with PMDI or black sludge-wood fiber composite boards bonded with urea resin were made possibly with similar or better properties. compared with general fiberboard until the addition of 20% sludge into wood fiber.

• Journal of the Korean Wood Science and Technology
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• v.22 no.2
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• pp.37-45
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• 1994

The possibility of reusing the paper sludge as a raw material of composition board mixed with cement was investigated. For the measurement of physical and mechanical properties, wood coment board and sludge combinend cement boards were fabricated with the three weigh ratios of paper sludge 10 % (SI), 20 % (S II) and 30 % (S III) to cement weight. For adding the cement hardning, $CaCl_2$ was also added to each mixed paste with the ratio of 1 %, 3 % and 5 % to cement weight, respectively. Crystal formation in paper sludge-, wood-cement composites was observed by scanning electron microscope. The results were summarized as follows. 1. Density and partial compressive strength of each specimens were relatively high in the order of sludge I, sludge II, Korean pine, Italian poplar and sludge III, sludge I, Korean pine, sludge II, Italian poplar and sludge III. 2. The mechanical properties of sludge-cement boards (S I and II) were higher than that of wood-cement boards prepared with Korean pine and Italian poplar. But the mechanical properties of wood-cement boards were improved by the adding of $CaCl_2$. 3. Water absorption and thickness swelling were increased with increase of sludge content to cement weight. 4. In SEM observation, sludge-cement composites showed sufficiently formed crystals but wood-cement composites showed poorly formed crystals.

• Journal of the Korean Wood Science and Technology
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• v.15 no.2
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• pp.99-104
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• 1987

Fiber mats were made at various density levels, using fibers from papermill sludge, ricestraw and various mixtures of the two. The paper mill sludges were collected from Moorim Papermill Co, and Jeonjoo Papermill Co. They were soaked in the liquid sulfur compounds, sulfur-tall oil and sulfurpolyester compounds, and made into fiber-reinforced, sulfur-based composition board. Under optimum conditions of fiber mat preparation and saturation with molten sulfur and modified sulfur, the Young's moduls of the manufactured tiber-reinforced composition board are superior to those of conventional wood-based composition boards. For example, the moduli of elasticity of the composition board made from papermill sludge, with a density of 0.40gm/$cm^3$, were greater than 1,400,000psi as compared 800,000psi for high density hardboard(1.28gm/$cm^3$). The modulus of rupture of the best reinforced composition board manufactured was over 9000psi, comparable to 6000psi of high density hardboard. The proposed Bryant and Lee's theory, "Modified Rule of Mixtures" can be applicable to the nonoriented and short fibrous composition board, when it was modified from "Rule of Mixtures" established by Paul an Jones, and supplemented by Smith and Cox's theory, In the Bryant and Lee's theory of $E_c=\frac{1}{3}aE_fV_f+bE_mV_m$, the constants "a" and "b" for the composition boards made from papermill sludge and the mixtures of ricestraw and the sludge were identified to be in the ranges of 3.29~3.54 and -2.47~-2.80 respectively.

• Journal of the Korean Applied Science and Technology
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• v.25 no.3
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• pp.363-369
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• 2008

In the present work, the choice of the nano carbon black and optimum mixed ratio and effectiveness of the mixed carbon black to get a raw data for a manufacturing method of conductive complex board. Optimum mixed ratio of paper sludge & water was 1 : 2.5 for reformations. HB-41-Y was cheaper than Super-P with the single carbon black. Also electric conductivity of HB-41-Y($6.406{\times}10^{-2}\;{\Omega}cm^{-1}$) was about 6.5 times higher than Super-P($9.741{\times}10^{-3}\;{\Omega}cm^{-1}$) at 20 wt% carbon black. This time optimum mixture ratio of the paper sludge and the carbon black to be about 15 wt%, optimum mixed ratio HB-41Y and Graphite about 3:1 and its electric conductivity was $5.824{\times}10^{-2}\;{\Omega}cm^{-1}$.