• Title/Summary/Keyword: pad bearing

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Thermohydrodynamic Analysis and Pad Temperature Measurement of Tilting Pad Journal Bearing with Worn Pad (표면이 마모된 틸팅 패드 저널베어링의 열윤활 해석 및 온도 측정)

  • Lee, Donghyun;Sun, Kyungho;Kim, Byungock;Kang, Donghyuk
    • Tribology and Lubricants
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    • v.33 no.4
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    • pp.134-140
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    • 2017
  • With the increase in adoption of tilting pad journal bearings (TPJBs), various failure mechanisms related to TPJBs have been reported, of which pad wear is a frequently reported one. Pad wear causes change in geometry of the bearing, which can sometimes result in the failure of the entire system. The objective of this research is to investigate the influence of pad wear on the pad temperature, which is one of the widely used condition monitoring methods for TPJBs. For the theoretical investigation, thermohydrodynamic (THD) analysis was conducted by solving the generalized Reynolds equation and the 3D energy equation. The results of the analysis show that the temperature of the loaded pad increases while that of the unloaded pad decreases, when there is wear on the loaded pads. In addition, the minimum film thickness decreases with an increase in the wear depth. A validation test was conducted with a test rig, which mimics the axial turbine when a test rotor is supported by two TPJBs. The test bearing consists of five pads with a diameter of 60 mm, and a resistance temperature detector (RTD) is installed in the pad for temperature monitoring. The test was performed by replacing the two loaded pads with the worn pad. The test result for the TPJB with wear depth of $30{\mu}m$ show that the temperatures of the loaded pads are $8^{\circ}C$ higher and that of the unloaded pad is $2.5^{\circ}C$ lower than that of the normal TPJB. In addition, the predicted pad temperature shows good agreement with the measured pad temperatures.

Elastic Deformation Induced Preload Change in Tilting Pad Journal Bearing (탄성변형으로 인한 틸팅패드 저널베어링의 예압 변화)

  • Donghyun Lee;Junho Suh
    • Tribology and Lubricants
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    • v.39 no.3
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    • pp.102-110
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    • 2023
  • This study aims to quantify the variation in the performance of a tilting pad journal bearing (TPJB) owing to the elastic deformation of its pad. To this end, we first defined a parameter, "elastic preload", and predicted the changes in the performance of the TPJB, as a function of the preload amount. We used the iso-viscosity Reynolds equation, which ignores the temperature rise due to viscous shear in thin films, and the resultant thermal deformation of the bearing structure. We employed a three-dimensional finite element model to predict the elastic deformation of the bearing pad, and a transient analysis, to converge to a static equilibrium condition of the flexible pads and journal. Conducting a modal coordinate transformation helped us avoid heavy computational issues arising from a mesh refinement in the three-dimensional finite element pad model. Moreover, we adopted the Hertzian contact model to predict the elastic deformation at the pivot location. With the aforementioned overall strategy, we predicted the performance changes owing to the elastic deformation of the pad under varying load conditions. From the results, we observed an increase in the preload due to the pad elastic deformation.

On Moment Balance of Tilting-Pad Thrust Bearings (틸팅패드 스러스트베어링의 모멘트평형에 대한 고찰)

  • Kim Ho Jong;Choi Sung Pil;Ha Hyun Cheon
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.261-266
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    • 2003
  • The present paper theoretically investigates characteristics of moment balance of a tilting-pad thrust bearing. Pressure of lubricant film of the bearing was computed using tile finite element method, and average film temperature was estimated from the heat balance over a pad. From the investigation, it has been found that different two sets of tilt angles satisfy moment equilibrium of the pad about tile pivot for a given pivot location. The tilt angles converged depend upon initial tilt angles assumed. Quite different bearing performance, including load capacity, film thickness, and temperature, is shown to be obtained based on choice of the initial tilt angles.

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On Moment Balance of Tilting-Pad Thrust Bearings (틸팅패드 스러스트베어링의 모멘트평형에 대한 고찰)

  • 김호종;최성필;하현천
    • Tribology and Lubricants
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    • v.20 no.3
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    • pp.152-156
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    • 2004
  • The present paper theoretically investigates characteristics of moment balance of a tilting-pad thrust bearing. Pressure of lubricant film of the bearing was computed using the finite element method, and average film temperature was estimated from the heat balance over a pad. From the investigation, it has been found that different two sets of tilt angles satisfy moment equilibrium of the pad about the pivot for a given pivot location. The tilt angles converged depend upon initial tilt angles assumed. Quite different bearing performance, including load capacity, film thickness, and temperature, is shown to be obtained based on choice of the initial tilt angles.

Study on the prevention of spragging in a tilting pad journal bearing using the variation of preload (예압 변경을 통한 틸팅패드 저널베어링의 Spragging 방지에 관한 연구)

  • Yang, Seong-Heon;Park, Chul-Hyun;Ha, Hyun-Cheon;Kim, Chae-Sil
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.281-286
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    • 2001
  • Tilting pad journal bearings have been widely used in a high speed rotating machinery, such as steam turbines and gas turbines, owing to their inherent stability characteristics. However, some peculiar fatigue failure in the babbitt metal due to spragging has been continuously occurred at the leading edge of the upper pads. The spragging is defined as the pad vibration initiated on the upper unloaded pads in a tilting pad journal bearing. This paper describes both several kinds of bearing failure related with spragging and the theoretical investigation on the prevention of the spragging phenomenon using the variation of preload. Results show that positive preload(m>0.5) assures all pads remain statically loaded under all operating conditions. For the change of design parameter to prevent spragging, thermo-hydrodynamic lubrication and rotor dynamic analysis were performed to verify temperature limitation on bearing and vibration problems on rotor bearing system.

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Performance of Tilting Pad Journal Bearings with Different Thermal Boundary Conditions (열 경계 조건이 다른 틸팅패드저널베어링의 성능)

  • Suh, Junho;Hwang, Cheolho
    • Tribology and Lubricants
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    • v.37 no.1
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    • pp.14-24
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    • 2021
  • This study shows the effect of the thermal boundary condition around the tilting pad journal bearing on the static and dynamic characteristics of the bearing through a high-precision numerical model. In many cases, it is very difficult to predict or measure the exact thermal boundary conditions around bearings at the operating site of a turbomachine, not even in a laboratory. The purpose of this study is not to predict the thermal boundary conditions around the bearing, but to find out how the performance of the bearing changes under different thermal boundary conditions. Lubricating oil, bearing pads and shafts were modeled in three dimensions using the finite element method, and the heat transfer between these three elements and the resulting thermal deformation were considered. The Generalized Reynolds equation and three-dimensional energy equation that can take into account the viscosity change in the direction of the film thickness are connected and analyzed by the relationship between viscosity and temperature. The numerical model was written in in-house code using MATLAB, and a parallel processing algorithm was used to improve the analysis speed. Constant temperature and convection temperature conditions are used as the thermal boundary conditions. Notably, the conditions around the bearing pad, rather than the temperature boundary conditions around the shaft, have a greater influence on the performance changes of the bearing.

Analysis of Heel Pad Thickness in Korean (한국인의 발꿈치 패드 두께의 분석)

  • Kim, Yong-Jin;Kim, Hyeong-Jik;Lee, Kwang-Bok
    • Journal of Korean Foot and Ankle Society
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    • v.19 no.4
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    • pp.188-192
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    • 2015
  • Purpose: The purpose of this study is to provide Korean data on heel pad thickness according to age, gender, underlying disease, occupation, and body mass index (BMI). Materials and Methods: A retrospective study was conducted on 670 patients who underwent foot lateral plain radiography and magnetic resonance imaging (MRI) between January 2010 and July 2014. Through measurements of heel pad thickness, the usefulness and accuracy of foot lateral plain radiography was evaluated, and the mean Korean heel pad thickness in the weight-bearing and non-weight-bearing conditions was also evaluated according to age, gender, underlying disease, occupation, and BMI. Results: The 670 subjects with a mean age of 44 years (range, 12 to 84 years) consisted of 420 males and 250 females. The difference in heel pad thickness between non-weight-bearing foot lateral plain radiography and MRI was 0.69 mm. The heel pad thickness did not show a significant difference with age (p=0.08) and the presence of diabetes (p=0.09). With the increase in the Tegner score, the thickness of the heel pad increased (p=0.035), and subjects with a higher BMI had a thicker heel pad (p=0.03). The compressibility of the heel pad thickness showed no correlation with gender, diabetes, and Tegner score. Compressibility also increased with the increase in age and body weight. Conclusion: The mean Korean heel pad thickness measured through non-weight-bearing foot lateral plain radiography was 18.79 mm. The heel pad thickness increased with increasing BMI; however, age and diabetes did not show significant correlation. The compressibility of heel pad increased with the increase in age.

An Experimental Study on Ram Pressure and THD Performance of Pivoted Pad Thrust Bearing (피봇식 주력베어링의 선단압력과 THD성능에 관한 실험적 연구)

  • 박홍규;김경웅
    • Tribology and Lubricants
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    • v.2 no.1
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    • pp.61-68
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    • 1986
  • Effects of the ram-pressure on the THD-performance of pivoted pad thrust bearings are investigated experimentally. A sector-shaped tilting pad thrust bearing and a rotating disk are used. Temperature distribution on the disk surface as well as on the pad surface, distribution of the pressure generated within the fluid film, and the film thickness are measured continuously in the circumferential direction after thermal equilibrium is established. The ram-pressure is proportional to the mean pressure of oil film and to the rotational speed of the disk and affects the maximum pressure and the pressure distribution. The temperature rise on the mating surface of the disc and the pad, contacting with the oil film, is proportional to to the bearing load and the disk speed. The ram-pressure and the temperature rise on the disk surface are dominant factors that affect the THD-performance of pivoted pad thrust bearings.

A Study on the Lubrication Analysis of Air-Lubricated Tilting Pad Journal Bearing with Pad Elasticity Effect (패드의 탄성변형을 고려한 공기윤활 틸팅패드 저어널 베어링의 윤활해석에 관한 연구)

  • Hwang, Pyung;Yang, Seung-Han;Yun, Seong-Jin
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.29-35
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    • 1996
  • The static and dynamic stability analysis of air-lubriceted tilting pad journal bearing which considers tilting effect of each pad and preload but neglects pad inertia were performed. And these characteristic analysis were performed with elasticity effect too. A direct numerical method is used in calculating the static characteristics such as load carrying capacity, firction force and perturbation method is used for calculation of dynamic characteristics. The stability analysis was performed with the variation of bearing number, eccentricity ratio and attitude angle considering pad elasticity effect.