• 제목/요약/키워드: pad bearing

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Integral Bridge Using H-pile (H-말뚝을 이용한 일체식교대 교량)

  • 정경자;김성환;유성근
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.03a
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    • pp.241-248
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    • 1999
  • The existing bridge with deck joint has many problems during construction and maintenance. To overcome these difficulties, an integral bridge, which is defined as the practice of constructing bridges without deck joints, is proposed in this study. A test bridge with 3 spans of PC beam was selected to verify the function of the bridge and is under construction. Characteristics of integral bridge are followings: $\circled1$ Flexible H-piles under the abutment are installed to accommodate thermal movements of the superstructures of bridge. $\circled2$ PC beam of the superstructure and the abutment are integrated. $\circled3$ The existing approach and relief slabs are applied to minimize the stress transfer occurred from the bridge deck to the pavement. $\circled4$ A cyclic control joint is installed between approach and relief slabs to absorb the thermal movement. $\circled5$ It is used a dual direction bearing which is cheaper than single direction bearing and has a good workability as well. It is also installed a shear block on the top of pier coping to protect the lateral movement caused by temperature change and earthquake.

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Motion Error Analysis of the Porous Air Bearing Stages Using the Transfer Function (전달함수를 이용한 다공질 공기베어링 스테이지의 운동오차해석)

  • 박천홍;이후상
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.7
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    • pp.185-194
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    • 2004
  • In order to analyze the motion errors of the aerostatic stage, it is necessary to consider the influence of the moment variation occurred inside the pads. In this paper, a motion error analysis method utilizing the transfer functions on the reaction force and moment is proposed, and general characteristics of the transfer functions are discussed. Calculated motion errors by the proposed method show good agreement with the ones calculated by Multi fad Method, which is considered the entire table as an analysis object. Also, by the introduction of the transfer function of motion errors, which represent the relationship between the spatial frequency components of the rail form error and motion errors, motional characteristics of the porous aerostatic stage can be generalized. In detail, the influence of the spatial frequencies is analyzed qualitatively, and the patterns of the insensitive frequencies which almost do not affect the linear motion error or angular motion error according to the rail length ratio and the number of the pad are verified. The relationship between the moment variation occurred inside the pads and the motion errors is also verified together.

Effect of the Acceleration and Deceleration on the Dynamic Characteristics of an Air Stage (에어 스테이지의 동적 특성에 미치는 가속도 및 감속도의 영향)

  • Park, Sang Joon;Lee, Jae Hyeok;Park, Sang-Shin;Kim, Gyu Ha
    • Tribology and Lubricants
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    • v.36 no.1
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    • pp.39-46
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    • 2020
  • Air stages are usually applied to precision engineering in sectors such as the semiconductor industry owing to their excellent performance and extremely low friction. Since the productivity of a semiconductor depends on the acceleration and deceleration performance of the air stage, many attempts have been made to improve the speed of the stage. Even during sudden start or stop sequences, the stage should maintain an air film to avoid direct contact between pad and the rail. The purpose of this study is to quantitatively predict the dynamic behavior of the air stage when acceleration and deceleration occur. The air stage is composed of two parts; the stage and the guide-way. The stage transports objects to the guideway, which is supported by an externally pressurized gas bearing. In this study, we use COMSOL Multiphysics to calculate the pressure of the air film between the stage and the guide-way and solve the two-degree-of-freedom equations of motion of the stage. Based on the specified velocity conditions such as the acceleration time and the maximum velocity of stage, we calculate the eccentricity and tilting angle of the stage. The result shows that the stiffness and damping of the gas bearing have non-linear characteristics. Hence, we should consider the operating conditions in the design process of an air stage system because the dynamic behavior of the stage becomes unstable depending on the maximum velocity and the acceleration time.

Lubrication Analysis of Infinite Width Slider Bearing with a Micro-Groove: Part 1 - Effect of Groove Position (미세 그루브가 있는 무한폭 Slider 베어링의 윤활해석: 제1보 - 그루브 위치의 영향)

  • Park, TaeJo;Jang, InGyu
    • Tribology and Lubricants
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    • v.35 no.6
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    • pp.376-381
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    • 2019
  • Surface texturing is widely applied to reduce friction and improve the reliability of machine elements. Despite extensive theoretical studies to date, most research has been limited to parallel thrust bearings, mechanical face seals, piston rings, etc. However, most sliding bearings have a convergent film shape in the sliding direction and the hydrodynamic pressure is mainly generated by the wedge action. The results of surface texturing on inclined slider bearings are largely insufficient. This paper is the first part of a recent study focusing on the effect of the groove position on the lubrication performances of inclined slider bearings. We model a slider bearing with one rectangular groove on a fixed pad and analyze the continuity and Navier-Stokes equations using a commercial computational fluid dynamics (CFD) code, FLUENT. The results show that the film convergence ratio and the groove position have a significant influence on the pressure and velocity distributions. There are groove positions to maximize the supporting load with the film convergence ratio and the groove reduces the frictional force acting on the slider. Therefore, the proper groove position not only improves the load-carrying capacity of the slider bearings but also reduces its frictional loss. The present results apply to various surface-textured sliding bearings and can lead to further studies.

Analysis of Integration Factor Effect in Dynamic-Structure-Fluid-Heat Coupled Time Transient Staggered Integration Scheme for Morton Effect Analysis (모튼이펙트 해석을 위한 동역학-구조-유체-열전달 시간과도응답 연성해석 시차적분법에서 시상수 효과 분석)

  • Suh, Junho;Jeung, Sung-Hwa
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.77-86
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    • 2019
  • The present study focuses on the effect of staggered integration factor (SIF) on Morton effect simulation results. The Morton effect is a synchronous rotordynamic instability problem caused by the temperature differential across the journal in fluid film bearings. Convection and conduction of heat in the thin film displaces the hot spot, which is the hottest circumferential position in the thin film, from -20 to 40 degrees ahead of the high spot, where the minimum film clearance is experienced. The temperature differential across the journal causes a bending moment and the corresponding thermal bow in the rotating frame acts like a distributed synchronous excitation in the fixed frame. This thermal bow may cause increased vibrations and continued growth of the synchronous orbit into a limit cycle. The SIF is developed assuming that the response of the rotor-lubricant-bearing dynamic system is much quicker than that of the bearing-journal thermal system, and it is defined as the ratio between the simulation time of the thermal system and the rotor-spinning period. The use of the SIF is unavoidable for efficient computing. The value of the SIF is chosen empirically by the software users as a value between 100 and 400. However, the effect of the SIF on Morton effect simulation results has not been investigated. This research produces simulation results with different values of SIF.

A Study on the Transmission Tower Foundation Design and Construction Method - A Focus of Cylindrical Foundation - (가공 송전 철탑기초 설계 및 시공 방법 연구 - 심형기초를 중심으로 -)

  • Jang, Suk-Han;Kim, Hee-Kwang;Lee, Kang-Hyeon;Han, Kyung-Soo;Ham, Bang-Wook;Chung, Ki-Sun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.6
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    • pp.1031-1034
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    • 2007
  • Electric transmission lines pass through a variety of area. Foundation supporting the conductors and tower are selected properly in accordance with external load, for example dead load, wind load, snow load, construction load etc, and topography and geology condition. Typical types of foundation are as follows: pad foundation for small load and hard soil or rock in mountainous area, pile foundation for medium or large load and soft soil in plain field area. This paper introduced cylindrical foundation design & construction for large load and mountainous area. This foundation failure mode against pulling-out show splitting failure by tensile force toward circumferential direction.

Development of a high precision CNC lathe for mirror surface machining (경면가공용 고정밀 CNC 선반 개발)

  • 박청홍;이후상;신영재;이군석;김춘배
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.82-88
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    • 1997
  • In this paper, the development of a precision CNC lathe prototype for mirror surface machining is presented. To obtain high precision machining accuracy, a hydrostatically supported precision spindle and a sliding guideway with turcite pad are adopted as the motion elements. The machining accuracy of the prototype machine, and the motional accuracy of its motion elements are tested and evaluated to confirm the validity of the application of these elements on the prototype. The hydrostatic spindle shows 0.09 .mu. m of rotational accuracy and the guideway shows about 0.8 .mu. m/170mm of horizontal straightness. The sur- face roughness of cupper and aluminium cylinder machined by the prototype machine with diamond tool are 0.07 .mu. m and 0.10 .mu. m Rmax respectively. From these results, it is verified that the prototype lathe is avail- able for high precision machining.

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Beryllium Analysis on the Brazing Zone of Zircaloy-4 Cladding (Zircaloy-4 피복관 부레이징 계면의 베릴륨 분석)

  • Lee, Key-Soon;Lee, Byong-Whi
    • Nuclear Engineering and Technology
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    • v.21 no.4
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    • pp.341-345
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    • 1989
  • The distribution behaviors of beryllium which may produce a deleterious damage in the zircaloy cladding have been investigated by the X-ray line scanning of EPMA. The results obtained are as follows; 1) The alloy phase formed by the brazing contains ~6.3 mass % of beryllium. 2) The beryllium diffusion in the base metal (cladding and bearing pad) is recognized only in the range ~5 $\mu$m from the brazing interface.

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Characteristics of Surface Roughness in Micro fuming using PCD Tools (PCD공구를 이용 미소가공시 표면거칠기 특성)

  • 한복수;이소영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.31-38
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    • 2001
  • This paper deals with the micro turning property of setting angle using diamond tool. The bed of the system has used the granite which has the thermal and vibrational characteristics superior to the cast iron bed for the common machine tool. To minimize the inner and outer vibration of the fuming system, an air pad system was manufactured and tested. The aero-static spindle system which has the excellent rotation accuracy was designed and manufactured. As a result of the micro-cutting test on aluminum alloy, tool setting angel have effected on surface roughness. From the results, the micro-cutting conditions hope to provide the useful actual data using in industrial fields.

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Experimental Analysis of Tribological Performances of Padder Slider in HDD (하드 디스크 드라이브용 패드 슬라이더의 트라이볼로지 특성에 관한 실험적 연구)

  • 홍수열;좌성훈;고정석;이형재
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.312-320
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    • 2001
  • In magnetic hard disk drives, higher areal recording density requires reduction of head-disk spacing. To overcome the increase of stiction associated with reduction of head-disk spacing, a padder slider, which adds pads to slider's air bearing surface, can be one of the practical solution for sub 20 nm flying height, and even for near contact recording. This study investigated the tribological characteristics of a padder slider. A padder slider took off slowly but showed less friction force than a normal slider. The hot/dry CSS test and drag test indicated that pad wear of a padder slider was negligible. The tribological performance of disk is an important factor to be considered. In particular, less carbon overcoat layer of the disk will result in higher stiction and wear in slider/disk interface. In conclusion, a padder slider shows encouraging tribological performances for practical use in HDD.