• Title/Summary/Keyword: organic sludge

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Study of the Sludge Formation Mechanism in Advanced Packaging Process and Prevention Method for the Sludge (어드밴스드 패키징 공정에서 발생할 수 있는 슬러지의 인자 확인 및 형성 방지법의 제안)

  • Jiwon Kim;Suk Jekal;Ha-Yeong Kim;Min Sang Kim;Dong Hyun Kim;Chan-Gyo Kim;Yeon-Ryong Chu;Neunghi Lee;Chang-Min Yoon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.31 no.1
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    • pp.35-45
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    • 2023
  • In this study, the sludge formation in the wastewater drain from the advanced packaging process mechanisms are revealed as well as the key factors, materials, and sludge prevention methods using surfactant. Compared with that of conventional packaging process, advanced packaging process employ similar process to the semiconductor fabrication process, and thus many processes may generate wastewater. In specific, a large amount of wastewater may generate during the carrier wafer bonding, photo, development, and carrier wafer debonding processes. In order to identify the key factors for the formation of sludge during the advanced packaging process, six types of chemicals including bonding glue, HMDS, photoresist (PR), PR developer, debonding cleaner, and water are utilized and mixing evaluation is assessed. As a result, it is confirmed that the black solid sludge is formed, which is originated by the sludge seed formation by hydrolysis/dehydration reaction of HMDS and sludge growth via hydrophobic-hydrophobic binding with sludge seed and PR. For the sludge prevention investigation, three surfactants of CTAB, PEG, and shampoo are mixed with the key materials of sludge, and it is confirmed that the sludge formations are successfully suppressed. The underlying mechanism behind the sludge formation is that the carbon tails of the surfactant bind to PR with hydrophobic-hydrophobic interaction and inhibit the reaction with HMDS-based slurry seeds to prevent the sludge formation. In this regard, it is expected that various problems like clogging in drains and pipes during the advanced packaging process may effectively solve by the injection of surfactants into the drains.

Analysis of the Drying Characteristic of Wastewater Sludge by Microwave to Make Energy Resources (하수슬러지의 에너지 자원화를 위한 마이크로파 건조특성 분석)

  • Lee, Seongmin;Lee, Yoonsik
    • Journal of the Korean GEO-environmental Society
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    • v.10 no.7
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    • pp.125-133
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    • 2009
  • Wastewater sludge had normally filled up in land before revising the law of waste material management in 2003, which does not permit landfill of organic sludge in Korea. After the law, most sludge has been littered in the ocean up to now. However, due to the London Convention 96 Protocol, littering sludge in the ocean will also be prohibited after 2011. This Protocol makes countries find out new methods to treat wastewater sludge. There is no exception in Korea too. Many researchers have urgently try to find out better ways to treat sludge. One of ways is to make sludge recycle energy and the success of it depends on drying method. Specifically, it really depends how to make sludge dry ecologic friendly and economic efficiently. Therefore, wastewater sludge produced in Youngdong was analyzed to make it energy resources in this study. The sludge was tested to analyze the drying and chemical characteristics of it by irradiating microwave. In the result, it is sure that the sludge has little heavy metals as like as others in country side. High calories, 3370 Kcal, shows that it has good potential to be recycle energy. Moreover, weight deduction of the sludge vs. time shows long S-curve and has same deduction ratio. Specifically, S-curve can be divided by three sections based on the curvature points. There are steady state reduction ratio of weight and approximately 80% of weight duction in the second section. This results can be used to estimate the amount of sludge reduction in the full-scale microwave dryer. Drying capacity of microwave shows approximately 1.0 kg/kw/hr. It makes sure that sludge recycle energy has the potential of economic efficiency too.

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Soybean Wastewater Treatment by Activated Sludge Process (고농도 대두가공폐수의 처리를 위한 개선 활성슬러지법)

  • Cho, Kwon-Ik;Lee, Jeoung-Su;Lee, Tae-Kyoo;Kim, Jong-Hwa
    • Applied Biological Chemistry
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    • v.45 no.1
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    • pp.25-29
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    • 2002
  • The kernel of wastewater treatment by activated sludge is elimination of organic substances and maintenance of well-flocculated sludge sedimentation. By the conventional activated sludge treatment, the optimum F/M ratio of soybean wastewater treatment was 0.24 (kg-BOD/kg-MLVSS day) and sludge bulking was generated at 0.48 (kg-BOD/kg-MLVSS day). To improve the treatment capacity and operation quality in higher loading of soybean wastewater, influent pH was constantly controlled by 9.0 using NaOH as a coagulant agent. In this process, higher loading up to 2.88 (kg-BOD/kg-MLVSS day) was possible and SVI was maintained under 150 without bulking. This was equivalent to 7.2 times higher than maximum permissible load of the conventional activated sludge process.

The Characteristic of NOx Removal Using Catalyst-Corona Discharge (촉매-코로나방전을 이용한 NOx제거 특성)

  • Goh, Hee-Suk;Park, Jae-Yoon;Kim, Jong-Suk;Lee, Soo-Jung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.3
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    • pp.27-33
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    • 2004
  • The catalytic effect of waterworks sludge on NOx removal in $BaTiO_3$pellets and sludge pellets combined packed-bed plasma reactor with plate-plate electrode geometry is measured for the various conditions. NOx removal rate is about 90[%] at $BaTiO_3$-sludge combined reactor used fresh sludge. $NO_2$ and $O_3$ as byproducts are significantly generated in only $BaTiO_3$ packed-bed plasma reactor, however, in $BaTiO_3$-sludge combined packed-bed reactor, $NO_2$ and $O_3$ are completely removed while $CO_2$ as by-products are observed from FTIR spectra. $NO_2$ and $O_3$ seem to react with metallic molecules, metal oxide, and organic compounds that are generally chlorophyll included in sludge. NOx removal rate increases with $O_2$ concentration increasing. Removal rates $NO_2$ and $O_3$ are independent of operating time and repetition measurement times.

Recovering the Energy Potential of Sewage as Approach to Energy Self-Sufficient Sewage Treatment (하수처리장 에너지 자립화를 위한 하수 에너지 잠재력 회수 기술)

  • Bae, Hyokwan
    • Journal of Korean Society on Water Environment
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    • v.34 no.1
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    • pp.121-131
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    • 2018
  • Domestic sewage treatment plants (STPs) consume about 0.5 % of total electric energy produced annually, which is equivalent to 207.7 billion Korean won per year. To minimize the energy consumption and as a way of mitigating the depletion of energy sources, the sewage treatment strategy should be improved to the level of "energy positive". The core processes for the energy positive sewage treatment include A-stage for energy recovery and B-stage for energy-efficient nitrogen removal. The integrated process is known as the A/B-process. In A-stage, chemically enhanced primary treatment (CEPT) or high rate activated sludge (HRAS) processes can be utilized by modifying the primary settling in the first stage of sewage treatment. CEPT utilizes chemical coagulation and flocculation, while HRAS applies returned activated sludge for the efficient recovery of organic contents. The two processes showed organic recovery efficiencies ranging from 60 to 70 %. At a given recovery efficiency of 80 %, 17.3 % of energy potential ($1,398kJ/m^3$) is recovered through the anaerobic digestion and combustion of methane. Besides, anaerobic membrane bioreactor (AnMBR) can recover 85% of organic contents and generate $1,580kJ/m^3$ from the sewage. The recovered energy is equal to the amount of energy consumption by sewage treatment equipped with anaerobic ammonium oxidation (ANAMMOX)-based B-stage, $810{\sim}1,620kJ/m^3$. Therefore, it is possible to upgrade STPs as efficient as energy neutral. However, additional novel technologies, such as, fuel cell and co-digestion, should be applied to achieve "energy positive" sewage treatment.

A Study on the Biological Nitrogen Removal of the Chemical Fertilizer Wastewater Using Jet Loop Reactor (Jet Loop 반응기를 이용한 화학비료폐수의 생물학적 질소제거 연구)

  • Seo Jong-Hwan;Lee Chul-Seung
    • Journal of Environmental Science International
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    • v.14 no.2
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    • pp.157-165
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    • 2005
  • This study was conducted to determine optimum design parameters in nitrification and denitrfication of chemical fertilizer wastewater using pilot plant, Jet Loop Reactor. The chemical fertilizer wastewater which contains low amounts of organic carbon and has a high nitrogen concentration requires a post-denitrfication system. Organic nitrogen is hydrolyzed above $86\%$, and the concentration of organic nitrogen was influent wastewater 126mg/L and of effluent wastewater 16.4mg/L, respectively. The nitrification above $90\%$ was acquired to TKN volumetric loading below $0.5\;kgTKN/m^3{\cdot}d$, TKN sludge loading below $0.1\;kgTKN/kgVSS{\cdot}d$ and SRT over 8days. The nitrification efficiency was $90\%$ or more and the maximum specific nitrification rate was $184.8\;mgTKN/L{\cdot}hr$. The denitrification rate was above $95\%$ and the concentration of $NO_3-N$ was below 20mg/L. This case was required to $3\;kgCH_3OH/kgNO_3-N$, and the effluent concentration of $NO_3^--N$ was below 20mg/L at $NO_3^--N$ volumetric loading below $0.7\;kgNO_3^--N/m^3{\cdot}d$ and v sludge loading below $0.12\;kgNO_3^-N/kgVSS{\cdot}d$. At this case, the maximum sludge production was $0.83\;kgTS/kgT-N_{re}$ and the specific denitrfication rate was $5.5\;mgNO_3-N/gVSS{\cdot}h$.

Effect of High Concentration of Sulfate on Anaerobic Digestion of Propionic Acid Using an Upflow Anaerobic Sludge Blanket (상향류 혐기성 블랭킷 반응조를 이용한 프로피온산의 혐기성 처리시 고농도 황산염의 영향)

  • Lee, Chae-Young
    • Journal of the Korea Organic Resources Recycling Association
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    • v.16 no.3
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    • pp.75-82
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    • 2008
  • Two UASB reactors were operated to investigate the effect of high concentration of sulfate on anaerobic digestion of propionate using an upflow anaerobic sludge blanket (UASB) reactor. An organic loading rate of $1.2kg\;COD/m^3{\cdot}d$ and a hydraulic retention time of 1.6 d were maintained during this study. In the absence of sulfate, the UASB reactor achieved about 95% removal of chemical oxygen demand whereas in the presence of $2,000\;SO_4^{2-}mg/L$, the COD removal rate decreased to 83% due probably to the inhibition of dissolved sulfide inhibition. Interactions between the methane producing bacteria (MPB) and sulfate reducing bacteria (SRB) were measured to investigate the competition between MPB and SRB. The MPB consumed average 58% of the available electron donors at $COD/SO_4^{2-}$ ratio of 1. Propionate was consumed mainly by SRB, converting sulfate into sulfide and suppressing the methane production. The specific methanogenic activity (SMA) using acetate and propionate increased as microorganism acclimated to the substrate.

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Improvement of Solubilization and Anaerobic Biodegradability for Sewage Sludge Using Ultrasonic Pre-treatment (하수슬러지의 초음파 전처리를 통한 가용화 및 혐기성 생분해도 향상)

  • Lee, Chae-Young;Park, Seung-Yong
    • Journal of the Korea Organic Resources Recycling Association
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    • v.16 no.3
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    • pp.83-90
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    • 2008
  • The ultrasonic pre-treatment of sewage sludge (SS) was investigated to increase soluble organic material and to improve anaerobic biodegradability. Ultrasonic disintegration of SS increased the amount of soluble chemical oxygen demand (SCOD), protein and carbohydrate concentrations whereas particle size decreased due to the break-up of cell walls. In terms of anaerobic biodegradability, ultrasonic pre-treatment enhanced the anaerobic biodegradation of SS, leading to the methane gas production improvement. Biochemical methane potential (BMP) of SS was 211.3 ml $CH_4/gVS$ whereas BMP after ultrasonic pre-treatment was 294.3 ml $CH_4/gVS$. The improvement in BMP for SS treated with ultrasonic disintegration was as high as 40 %. This result indicated that disintegration of SS was efficient for enhancing anaerobic biodegradability.

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Sewage Treatment using Aerated Submerged Biological Filter(ASBF) (호기성 침지형 생물막 여과장치를 이용한 오수처리)

  • Park, Jong-Woong;Song, Ju-seok
    • Journal of Korean Society on Water Environment
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    • v.16 no.4
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    • pp.523-532
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    • 2000
  • The purpose of this study was to investigate the effects of the hydraulic retention time (HRT) and organic loading rate (OLR) on microbial characteristics and treatment efficiency in sewage treatment using aerated submerged biological filter (ASBF) reactor. This reactor combines biodegradation of organic substrates by fixed biomass with a physical separation of biomass by filtration in a single reactor. Both simulated wastewater and domestic wastewater were used as feed solutions. The experimental conditions were a temperature of 17 to $27^{\circ}C$, a hydraulic retention time of 1 to 9hr, an organic loading rate of 0.47 to $3.84kg\;BOD/m^3{\cdot}day$ in ASBF reactor. This equipment could obtain a stable effluent quality in spite of high variation of influent loading rate. Total biomass concentration. biofilm thickness and biofilm mass increased an exponential function according to the increasing OLR. The relationships between water content and biofilm density were in inverse proportion. The percentage of backwash water to influent flow was almost 9%. The separation efficiency of biomass was the percentage of 91 to 92 in ASBF reactor. The sludge production rates in feed solutions of simulated wastewater and domestic wastewater were 0.14~0.26 kg VSS/kg BODrem, 0.43~0.48 kg VSS/kg BODrem, respectively.

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Characteristics of Membrane Fouling and Nitrification in Nitrifying Membrane Bioreactor (Nitrifying membrane bioreactor에서의 막 오염 및 질산화 특성)

  • Lim, Kyoung-Jo;Hong, Soon-Ho;Yoo, Ik-Keun
    • Journal of Environmental Science International
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    • v.20 no.9
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    • pp.1079-1085
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    • 2011
  • The purpose of this study is to find the operational characteristics of nitrifier-dominated membrane bioreactor (MBR), which has been extensively studied for organic removal, especially in terms of nitrite ($NO_2$-N) build-up and membrane fouling. Membrane fouling is one of the important factor which determines the economics of MBR system. The characteristics of membrane fouling was monitored in terms of the fouling indices such as sludge volume index (SVI), the concentration of total organic carbon (TOC) and extracellular polymeric substances (EPS) in a membrane permeate or sludge extract, the absorbance of supernatant at 260 nm. Most of index values except for protein concentration in EPS had a close relation with the increase of suction pressure and SVI value. Nitrifying MBR was superior to the conventional organic-oxidizing MBR in terms of membrane fouling since the fouling index value of nitrifying MBR was lower than that of BOD-oxidizing MBR.