• Title/Summary/Keyword: order to produce materials

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Test result of striated HTS compact cables for low AC loss

  • Kim, Y.;Kim, W.S.;Lee, J.K.
    • Progress in Superconductivity and Cryogenics
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    • v.15 no.2
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    • pp.44-47
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    • 2013
  • Large AC loss from the second generation (2G) high temperature superconducting (HTS) wires has been one of the major bottlenecks in power applications with HTS materials. Moreover, the large power applications also require the large current capacity from the HTS wires, which makes them produce larger AC losses. In order to reduce the AC loss from the HTS conductors with large current capacity, an HTS compact cable with some striations on the superconducting layers has been proposed. In this paper, we prepared some sample HTS compact conductors with striations, and measured their magnetization loss from the external magnetic field. We also made some slits on the superconducting layer of the HTS wire by laser cutting to reduce the aspect ratio of the superconducting layers. It would make the low eddy current loss and magnetic decoupling. Finally, the magnetization losses of the sample HTS compact conductors were measured and analyzed.

A Development of Connection Piece Steel Casting for the Offshore Structures Using High Impact Value with Low Temperature & High Strength Casting Steel Material (고강도 및 저온 고충격 주강소재를 이용한 해양플렌트용 커넥트 주강부품 개발)

  • Kim, Tae-Eon;Park, Sang-Sik;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.30 no.4
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    • pp.151-156
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    • 2010
  • The high-strength low-alloy (HSLA) steels have low carbon contents (0.05~0.25% C) in order to produce adequate formability and weldability, and they have manganese contents up to 1.7%. Small quantities of silicon, chromium, nickel, copper, aluminum, molybdenum are used in various combinations. The results contained in this paper can provide the valuable information on the development of $-40^{\circ}C$ low temperature HSLA. Furthermore, the present experimental data will provide important database for casting steel materials of the offshore structure.

A Study on Optimal Process Design of Hydroforming Process with n Genetic Algorithm and Neural Network (Genetic Algorithm과 Neural Network을 이용한 Tube Hydroforming의 성형공정 최적화에 대한 연구)

  • 양재봉;전병희;오수익
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.644-652
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    • 2000
  • Tube hydroforming is recently drawing attention of automotive industries due to its several advantages over conventional methods. It can produce wide range of products such as subframes, engine cradles, and exhaust manifolds with cheaper production cost by reducing overall number of processes. h successful tube hydroforming depends on the reasonable combination of the internal pressure and axial load at the tube ends. This paper deals with the optimal process design of hydroforming process using the genetic algorithm and neural network. An optimization technique is used in order to minimize the tube thickness variation by determining the optimal loading path in the tube expansion forming and the tube T-shape forming process.

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The Development of a Computer Program for Concrete Mix Design (콘크리트 배합설계 프로그램 개발 연구)

  • 최재진
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.1
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    • pp.63-72
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    • 2000
  • The Purpose of concrete mix design is to determine the most economical and practical combination of materials in order to produce a concrete that will satisfy the performance requirements at any particular conditions of use. Mix design is regarded as a very complicated work, because for fulfilling this purpose deep understanding about the mix design is required. Mix design procedure of concrete is discussed in this study and a computer program for mix design using visual basic as 1anguage was developed. Even though beginners about concrete engineering. they can determine concrete mix proportions easily with the program.

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Multistage Cold Forging Process Design of Al6082 Considering Forming Limit (Al6082의 가공한계를 고려한 냉간단조 공정설계)

  • Ann, Ku-Hee;Kang, Jong-Hun;Heo, Su-Jin;Shin, Tae-soo;Cho, Hae-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.9
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    • pp.93-99
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    • 2020
  • Recently, as the weight reduction of vehicles has been actively progressed, parts developed using aluminum 60XX series from existing steel materials are increasing. In this paper, the bushing used for the front frame rail, which is one of the parts for fixing engines and other parts in automobiles, was changed to an aluminum material of the Al60XX series, and it was intended to be produced by applying of cold forging method. The bushing is a part that secures the engine frame, and in order to produce it by cold forging, the molding limit is predicted through process design, and a multi-stage process is designed through finite element analysis. In addition, in order to verify the feasibility of the designed forging process, the limits of the multi-step process were verified based on the Cockcroft Latham theory, and the crack and overlap of the actual forging work were predicted and improved.

A study on the heat treatment processing of 7050 aluminum alloy (7050Al 합금의 열처리공정 개발에 관한 연구)

  • Lee, H.S.;Nam, T.W.;Lee, B.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.2
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    • pp.139-146
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    • 1996
  • The aero-industry is union industry which includes a research development type, a knowledge accumulation type and a developed country type. The aero-industry of Korea is in semi-developed type stage but departed later than that of other country such as Taiwan, Indonesia etc. Therefore, the necessity of domestic airplane material is required. This study on 7050Al extruded alloy aims to suggest an adequate heat treatment conditions of T73, T74 and T76. The results of this study show that; 1. The optimum conditions of T7x heat treatment in extruded 7050Al alloy show this; $$T73:121^{\circ}C{\times}7hr+177^{\circ}C{\times}14hr$$. $$T74:121^{\circ}C{\times}7hr+177^{\circ}C{\times}10hr$$. $$T76:121^{\circ}C{\times}7hr+163^{\circ}C{\times}21hr$$. 2. The 2nd step aging heat treatment such as T73, T74 and T76 etc. is efective in 7050Al alloy but the variation otf microstructure and mechanical property with dispersive inclusions produced for extrusion process causes some troubles. Accordingly, in order to produce a good 7050Al alloy, a careful attention is needed in manufacturing process.

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Performance evaluation of the forming methods used in the production of bellows for LNG carriers I - Comparison of design methods and mechanical properties of bellows - (LNG 선박용 벨로우즈의 제작시 성형방법에 따른 성능 평가 I - 벨로우즈의 제작방법 및 기계적 특성 비교 -)

  • Kim, Pyung-Su;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.7
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    • pp.587-592
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    • 2016
  • Bellows for LNG carriers must be corrosion resistant in order to operate in seawater environments. They must also have long fatigue lives in order to withstand the expansion and contraction caused by large temperature changes and continuous vibration in extreme environments. In order to incorporate these properties into bellow design, it is important to use materials that are resistant to cold brittleness and corrosion, and maintain their optimized forming condition. The design conditions and forming methods used for bellows must be optimized in order to incorporate these characteristics. In this study, finite element analysis was used to develop cryogenic bellows, which have good mechanical strength and reliability. In addition, two different forming methods (mechanical and hydroforming) were used to design and produce bellows, in order to derive their forming condition. The height, thickness, and hardness of the convolutions of bellows produced by each method were measured and compared with each other. The results confirmed that the two forming methods produced bellows with different mechanical properties.

A Study on Cold Forging Process Design of a Terminal Pin for High-Voltage Capacitors (고압콘덴서용 단자핀의 냉간단조 공정설계에 관한 연구)

  • 김홍석;윤재웅;손일헌
    • Transactions of Materials Processing
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    • v.13 no.7
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    • pp.586-593
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    • 2004
  • A terminal pin, which is a part of high-voltage capacitors, has a plate-shaped head section with thickness of 0.8mm. The current manufacturing process, in which the head section is welded on the body part, has given wide deviations of part qualities such as geometrical accuracy, mechanical strength and electrical stability. In this study, a cold forging process sequence was designed in order to produce the terminal pin as one piece. The plate-shaped head section requires an upsetting in the lateral direction of a cylindrical billet, which is followed by a blanking process. The deformed geometry of the lateral upsetting, however, could not be predicted precisely by intuition since metal flows of an axial and a lateral direction of the cylindrical billet would occur simultaneously. Therefore, in this study, three dimensional finite element analyses were applied to the lateral upsetting process in order to determine a proper diameter and height of the cylindrical billet. Once the geometry of the initial billet was determined, intermediate forging processes were designed by applying cold forging guidelines and the designed process sequence was verified by two dimensional finite element analysis. In addition, cold forging tryouts were conducted by using a die set, which was manufactured based on the designed process and finally we found that the part qualities were improved by the proposed cold forging process.

Synthesis of Cu-coated Ni-based Bulk Metallic Glass Powders by Gas Atomization and Spray Drying Process

  • Kim, Byoung-Kee;Kim, Yong-Jin;Kim, Jin-Chun
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.936-936
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    • 2006
  • Bulk amorphous materials have been intensively studied to apply for various advanced industry fields due to their high mechanical, chemical and electrical properties. These materials have been produced by several techniques such as mechanical alloying, melt spinning and gas atomization, etc. Among them, the atomization is the most potential technique for commercialization due to high cooling rate during solidification of the melt and mass productivity. However, the amorphous powders still have some limitations because of their low ductility and toughness. Therefore, intensive efforts have to be carried out to increase the ductility and toughness. In this study, the Ni-based amorphous powder was produced by the gas atomization process. And in order to increase the ductile toughness, ductile Cu phase was coated on the Ni amorphous powder by spray drying process. The characteristics of the as-synthesis powders have been examined and briefly mentioned. The master alloy with $Ni_{57}Zr_{20}Ti_{16}Si_2Sn_3$ was prepared by vacuum induction melting furnace with graphite crucible and mold. The atomization was conducted at $1450^{\circ}C$ under the vacuum of $10^{-2}$ torr. The gas pressure during atomization was varied from 35 to 50 bars. After making the Ni amorphous powders, the spray drying was processed to produce the Cu -coated Ni amorphous composite powder. The amorphous powder and Cu nitrate solution were mixed together with a small amount of binder and then it was sprayed at temperature of $130^{\circ}C$ and rotating speed of 15,000 R.P.M.

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A Study on the Fashion Design of Hanji(Korean traditional paper) Textile Using the Formative Features of Scallop (가리비의 조형성을 이용한 한지직물 의상 디자인 연구)

  • Kwon, Min-Jung;Yu, Kum-Wha
    • Journal of the Korea Fashion and Costume Design Association
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    • v.13 no.3
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    • pp.149-163
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    • 2011
  • Hanjisa(Korean paper yarn), a new material made from the traditional Korean paper, has been developed through local R&D efforts, reflecting the current trend highly valuing environmental friendly. This new material is considered suitable for the 21C lifestyle and culture pursuing improved quality of human life and the environment. Therefore, this study aims to widely make known the originality and functions of the environmentally friendly Korean paper yarn, as well as to increase its commercial value. Furthermore, a new category of apparel design is presented by studying painting dyeing based on transformational tuck techniques and wax resist dyeing with formative features of repeated lines and rhythms of shells in order to implement three-dimensional and decorative artistic expressions. The texture of the Korean cotton paper yarn was particularly suitable to employ tuck and dyeing techniques Which express formative features of shell. Also, the material was useful for expressing the three-dimensional feelings with repeated curves and cross sections of shells. Moreover, paraffin resist dyeing and stitch techniques were used in order to avoid monotony and the images of shells visually materialized. Through the results stated above, this study could explore how to overcome obstacles to globalization of the Korean modern apparel such as its uniqueness, limit of materials or absense of internationality by applying modern design to the Korean paper fabrics. In the future, it is expected that more manufactures could produce and supply the new materials so as to make widely known the originality of the Korean paper fabrics and develop the material into a popular organic product fitting the modern lifestyle.

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