• 제목/요약/키워드: optimum grease

검색결과 14건 처리시간 0.023초

구름베어링용 우레아계 최적 그리이스의 합성과 특성평가 (A Study on Synthesis and Characteristics of the Optimum Urea Type Greaes for Rolling Bearings)

  • 한종대;김상근;김병관
    • Tribology and Lubricants
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    • 제22권5호
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    • pp.269-275
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    • 2006
  • Rolling bearings are classified one of the most important machine elements. The various function of bearings are greatly influenced by grease, and higher performance of rolling bearing greases is required to improve bearing lubrication. Three urea/ether oil greases with different composition were synthesized to compare the performance of these greases. The typical grease physical properties were investigated, and life test of these greases was conducted by FE-9 grease life tester. The grease with higher content of the thickener showed higher performance. After these preliminary test, twelve greases were synthesized and evaluated the performance of dropping point and OIT value. And optimized conditions for grease synthesis were selected by SSRED (Six Sigma Robust Engineering Design) using dropping point and OIT value respectively. The optimized grease using OIT value showed longer grease life than that using dropping point. Two greases were synthesized following the optimum synthesis conditions by means of OIT value. Then grease life and other properties of these greases were investigated. These two greasaes showed longer grease life than typical urea/ether oil grease.

최적 베어링 윤활 그리이스의 합성과 특성연구 (A Study on Synthesis and Characteristics of The Optimum Rolling Bearing Greases)

  • 김상근;박창남;한종대;손관수
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2003년도 학술대회지
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    • pp.129-138
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    • 2003
  • Rolling bearings are classified one of the most important machine elements. The various function of bearings are greatly influenced by grease, and higher performance of rolling bearing greases is required in improve bearing lubrication. Three urea/ether oil greases with identical composition were synthesized to compare the performance of these greases according to the thickener content of grease. The typical grease physical properties were investigated. And life test of these greases was conducted by FE-9 grease life tester. The characteristics of the greases before and after life test were investigated using FT-IR, microscope, OIT and TAN meter. Large differences in the grease performance depending on the content of the thickener were observed. The grease with higher content of the hickener showed higher performance such as long life time and low TAN value. After preliminary test, twelve greases were synthesized and evaluated the performance of dropping point and OIT, then optimized two greases were selected by SSRED (Six Sigma Robust Engineering Design) using dropping point and OIT data. Characteristics of the optimized two greases were on the same level with estimated value. The optimized grease by means of OIT value showed longer grease life in comparison with optimized grease by dropping point. However two greases showed higher performance than typical urea/ether oil.

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최적합 구름 베어링용 Urea계 그리이스의 특성평가 연구 (A Study on Characteristics of the Optimum Urea Type Grease for Rolling Bearings)

  • 김상근;박창남;한종대
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.123-129
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    • 2004
  • Rolling bearings are assorted one of the most important machine elements. The various functions of bearings are greatly influenced by grease, and higher performance of rolling bearing greases is required to improve rolling bearing lubrication. The two conditions for optimum grease synthesis were selected by SSRED (Six Sigma Robust Engineering Design) program by using dropping points and OIT values respectively. And the optimized two urea/ether oil greases were synthesized to compare the performance. The typical physical properties of grease were investigated. And life test of these greases was conducted by rolling bearing grease life tester The characteristics of the greases before and after life test were investigated using FTIR, microscope, SEM, TG/DSC, OIT and TAN meter The optimized two greases showed longer life time than typical urea/ether oil grease. The optimized grease by means of OIT value showed higher performance such as long life time. low TAN value and high oil bleeding amount in comparison with the optimized grease using dropping point.

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최적합 구름 베어링용 Urea계 그리이스의 특성평가 연구 (A Study on Characteristics of the Optimum Urea Ope Grease for Rolling Bearings)

  • 한종대;김상근;박창남
    • Tribology and Lubricants
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    • 제21권1호
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    • pp.21-26
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    • 2005
  • Rolling bearings are assorted one of the most important machine elements. The various functions of bearings are greatly influenced by grease, and higher performance of rolling bearing greases is required to improve rolling bearing lubrication. The two conditions for optimum grease synthesis were selected by SSRED (Six Sigma Robust Engineering Design) program by using dropping points and OIT values respectively. And the optimized two urea/ether oil greases were synthesized to compare the performance. The typical physical properties of grease were investigated. And life test of these greases was conducted by rolling bearing grease life tester. The characteristics of the greases before and after life test were investigated using FTIR, microscope, SEM, TG/DSC, OIT and TAN meter. The optimized two greases showed longer life time than typical urea/ether oil grease. The optimized grease by means of OIT value showed higher performance such as long life time, low TAN value and high oil bleeding amount in comparison with the optimized grease using dropping point.

Lithium Dual Complex 그리이스의 합성 및 특성연구 (Synthesis and Characterization of Lithium Dual Complex Grease)

  • 최웅수;권오관;문탁진;유영홍
    • Tribology and Lubricants
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    • 제1권1호
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    • pp.80-87
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    • 1985
  • 고온에서 화학적역안정성 및 기계적안정성의 섬유구조를 갖기 위해 lithim complex gellant로 정한 지방산과 $LiOH\cdot H_2O$ 및 boric acid의 이차연속검화반응으로 lithium dual complex 그리이스를 합성하였다. complex gellant의 양은 14%(NLGI 2호)가 적정량이었으며, 특히 castor wax를 1.5% 첨가했을때 이상적인 성능을 나타냈다. 이렇게 합성한 그리이스의 유분리성, 산화안정성, 내수성, 혼화안정성, 극압 및 내마모성은 ASTM 및 KS 방법에 준해 시험하였으며, 매우 우수한 특성을 지녔음을 알았다.

가상센서를 활용한 고장 허용 시스템에 관한 연구 (A Study on the Fault Tolerant System for the Optimum Performance of Virtual Sensor)

  • 송민우;최원석;이두완;장경식
    • 한국정보통신학회논문지
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    • 제14권7호
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    • pp.1634-1640
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    • 2010
  • 본 논문에서는 자동화설비에서 가장 많이 사용되는 근접센서와 실린더를 기준으로 두 가지 모델을 적용하여 "고장허용 시스템 구축"에 관한 연구를 진행하였다. Free Flow 컨베이어 상에서 센서의 고장발생 시 가상센서모드 (Virtual Sensor Mode)로 전환되어 정상동작 하는 것을 시뮬레이션을 통해 구현을 하였으며, 실린더의 내압(압력강하)을 이용하여 실린더의 동작 시 부하에 따른 아날로그 데이터변화를 확인함으로써 고장허용 시스템을 다양하게 적용할 수 있는 토대를 마련하였다. 이러한 방법은 실린더의 수명예상은 물론 Grease 주입예상시기와 실린더의 불량유무판단 등 개발자의 능력에 따라 여러 가지 응용이 가능할 것이라 생각된다.

자동화장비의 최적성능을 위한 고장 허용 시스템에 관한 연구 (A Study on the Fault Tolerant System for the Optimum Performance of Automation Equipment)

  • 송민우;장경식
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2009년도 춘계학술대회
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    • pp.767-770
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    • 2009
  • 본 논문에서는 자동화설비에서 가장 많이 사용되는 부품인 센서와 Cylinder를 기준으로 두 가지 Model을 기준으로 "고장허용 시스템 구축"에 관한 연구를 진행하였다. Free Flow Conveyor상에서 Sensor의 고장발생 시 Virtual Sensor Mode로 전환되어 정상동작 하는 것을 Simulation을 통해 구현을 하였으며, Cylinder의 내압을 이용하여 Cylinder의 동작 시 부하에 따른 Analog data변화를 확인함으로써 고장허용 시스템을 다양하게 적용할 수 있는 토대를 마련하였다. 이러한 방법은 Cylinder의 수명예상은 물론 Grease 주입예상시기와 Cylinder의 불량유무판단 등 개발자의 능력에 따라 여러 가지 응용이 가능할 것이라 생각된다.

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철로 역사 건설에 따른 강우 유출수내 비점오염물질의 동적 EMCs 및 처리방안 연구 (Dynamic EMCs and Optimum Treatment Criteria for Stormwater Runoff of a Railway Station)

  • 임경호;김기동;이병식;김이형
    • 한국철도학회논문집
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    • 제8권4호
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    • pp.308-313
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    • 2005
  • In order to successfully propel the stormwater management program, administration plan of stormwater management is enacted in Spring, 2005. Hereafter, in a newly developing area such as a railway station, the best management practices should be established to control the nonpoint pollutant. Construction of a railway station means the increasing of imperviousness rate and lots of nonpoint pollutant emissions during rainfall. Therefore this research was performed to determine the pollutant EMC and to suggest the possible best management practice for treating nonpoint pollutants from a railway station. The $95\%$ confidence intervals of pollutant EMC were ranged to 69.4-115.2mg/L for TSS, 132.7-190.4mg/L for COD, 5.4-15.1ug/L for Oil & Grease, 4.9-12.4mg/L for TKN and 568.4-620.1ug/L for TP. The first flush criteria was ranged to 5-10mm accumulated rainfall using dynamic EMCs, Also laboratory reactor testing was performed. It shows that Zeolite media is useful for removing the washed-off pollutants from a railway station, especially for metal ions.

고온용 폴리머 윤활 베어링의 특성 연구 (Preparation and Characterization of Polymer Lubricating Bearings)

  • 한종대;김상근;김병관
    • Tribology and Lubricants
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    • 제24권4호
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    • pp.179-185
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    • 2008
  • Microporous polymer lubricants(MPLs) are solid polymer materials containing micropores which are filled with liquid lubricants, and which are molded or formed to suit rolling bearings or other machine parts requiring lubrication. MPLs can be effectively applied to provide long-term, maintenance-free lubrication of a variety of machine elements without fully replacing of oils and greases. The application of rolling bearings packed fully with an MPL could reduce or eliminate the problems such as grease deterioration, leakage, under-lubrication caused by insertion of water or foreign matters under severe operation conditions. This paper discuss the application of MPLs for lubrication of rolling ball bearings. Two different MPLs were synthesized and the features of MPLs were tested. Characteristics of the bearings which are packed fully with synthesized MPLs were investigated using SEM, TG/DSC, extents of oil leakage, OIT, and life time test. After these preliminary tests twelve MPLs were synthesized and evaluated by measuring extents of oil leakage and OIT values. Then synthesis conditions for the optimum MPL were selected by SSRED(Six Sigma Robust Engineering Design) pro gram using extents of oil leakage and OIT values respectively. The optimum MPL by means of OIT value showed higher performance such as long life time and application at higher temperature of $140^{\circ}C$ than previous temperature of $100^{\circ}C$.