• 제목/요약/키워드: optimum cement mixing ratio

검색결과 56건 처리시간 0.029초

에폭시 수지 모르터의 특성에 관한 실험적 연구 (Experimental Studies on the Properties of Epoxy Resin Mortars)

  • 연규석;강신업
    • 한국농공학회지
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    • 제26권1호
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    • pp.52-72
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    • 1984
  • This study was performed to obtain the basic data which can be applied to the use of epoxy resin mortars. The data was based on the properties of epoxy resin mortars depending upon various mixing ratios to compare those of cement mortar. The resin which was used at this experiment was Epi-Bis type epoxy resin which is extensively being used as concrete structures. In the case of epoxy resin mortar, mixing ratios of resin to fine aggregate were 1: 2, 1: 4, 1: 6, 1: 8, 1:10, 1 :12 and 1:14, but the ratio of cement to fine aggregate in cement mortar was 1 : 2.5. The results obtained are summarized as follows; 1.When the mixing ratio was 1: 6, the highest density was 2.01 g/cm$^3$, being lower than 2.13 g/cm$^3$ of that of cement mortar. 2.According to the water absorption and water permeability test, the watertightness was shown very high at the mixing ratios of 1: 2, 1: 4 and 1: 6. But then the mixing ratio was less than 1 : 6, the watertightness considerably decreased. By this result, it was regarded that optimum mixing ratio of epoxy resin mortar for watertight structures should be richer mixing ratio than 1: 6. 3.The hardening shrinkage was large as the mixing ratio became leaner, but the values were remarkably small as compared with cement mortar. And the influence of dryness and moisture was exerted little at richer mixing ratio than 1: 6, but its effect was obvious at the lean mixing ratio, 1: 8, 1:10,1:12 and 1:14. It was confirmed that the optimum mixing ratio for concrete structures which would be influenced by the repeated dryness and moisture should be rich mixing ratio higher than 1: 6. 4.The compressive, bending and splitting tensile strenghs were observed very high, even the value at the mixing ratio of 1:14 was higher than that of cement mortar. It showed that epoxy resin mortar especially was to have high strength in bending and splitting tensile strength. Also, the initial strength within 24 hours gave rise to high value. Thus it was clear that epoxy resin was rapid hardening material. The multiple regression equations of strength were computed depending on a function of mixing ratios and curing times. 5.The elastic moduli derived from the compressive stress-strain curve were slightly smaller than the value of cement mortar, and the toughness of epoxy resin mortar was larger than that of cement mortar. 6.The impact resistance was strong compared with cement mortar at all mixing ratios. Especially, bending impact strength by the square pillar specimens was higher than the impact resistance of flat specimens or cylinderic specimens. 7.The Brinell hardness was relatively larger than that of cement mortar, but it gradually decreased with the decline of mixing ratio, and Brinell hardness at mixing ratio of 1 :14 was much the same as cement mortar. 8.The abrasion rate of epoxy resin mortar at all mixing ratio, when Losangeles abation testing machine revolved 500 times, was very low. Even mixing ratio of 1 :14 was no more than 31.41%, which was less than critical abrasion rate 40% of coarse aggregate for cement concrete. Consequently, the abrasion rate of epoxy resin mortar was superior to cement mortar, and the relation between abrasion rate and Brinell hardness was highly significant as exponential curve. 9.The highest bond strength of epoxy resin mortar was 12.9 kg/cm$^2$ at the mixing ratio of 1:2. The failure of bonded flat steel specimens occurred on the part of epoxy resin mortar at the mixing ratio of 1: 2 and 1: 4, and that of bonded cement concrete specimens was fond on the part of combained concrete at the mixing ratio of 1 : 2 ,1: 4 and 1: 6. It was confirmed that the optimum mixing ratio for bonding of steel plate, and of cement concrete should be rich mixing ratio above 1 : 4 and 1 : 6 respectively. 10.The variations of color tone by heating began to take place at about 60˚C, and the ultimate change occurred at 120˚C. The compressive, bending and splitting tensile strengths increased with rising temperature up to 80˚ C, but these rapidly decreased when temperature was above 800 C. Accordingly, it was evident that the resistance temperature of epoxy resin mortar was about 80˚C which was generally considered lower than that of the other concrete materials. But it is likely that there is no problem in epoxy resin mortar when used for unnecessary materials of high temperature resistance. The multiple regression equations of strength were computed depending on a function of mixing ratios and heating temperatures. 11.The susceptibility to chemical attack of cement mortar was easily affected by inorganic and organic acid. and that of epoxy resin mortar with mixing ratio of 1: 4 was of great resistance. On the other hand, when mixing ratio was lower than 1 : 8 epoxy resin mortar had very poor resistance, especially being poor resistant to organicacid. Therefore, for the structures requiring chemical resistance optimum mixing of epoxy resin mortar should be rich mixing ratio higher than 1: 4.

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시멘트 혼합토의 강도 특성 (Strength Characteristics of Cement-Mixed Soil)

  • 김상철;이상호
    • 한국농공학회논문집
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    • 제47권3호
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    • pp.49-56
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    • 2005
  • This study was conducted by the tests of materials engineering and soil mechanics to see the strength characteristics of the ‘Cement-Mixed Soil'. To sum up my experiments, I would like to present the results which are the theoretical base and fundamental data to establish the standard design including the design of mixing proportions of the soil as a construction material. In conclusion, in this study the optimum cement mixing ratio is $9\%$ and in this ratio the optimum moisture content of compaction work is $19.3\%$ from the analysis of the strength characteristics, as well as in consideration of the economic profits and nature familiar facts.

보강 혼합토의 역학적 특성(I) -시멘트 혼합토- (Mechanical Characteristics of Reinforced Soil(I) -Cement Reinforced Soil-)

  • 송창섭;임성윤
    • 한국환경복원기술학회지
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    • 제5권6호
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    • pp.9-13
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    • 2002
  • This study has been performed to investigate the physical and mechanical characteristics of compaction, volume change and compressive strength for reinforced soil mixed with cement. And confirm the reinforcing effects with admixture such as cement. To this end, a series of compaction test and compression test was conducted for clayey soil(CL) and cement reinforced soil. In order to determine proper moisture content and mixing ratio, pilot test was carried out for soil and cement reinforced soil. And the mixing ratio of cement admixture was fixed 3%, 6%, 9% and 12% by the weight of dry soil. As the experimental results, the maximum dry unit weight(${\gamma}_{dmax}$) was increased with the mixing ratio and then shown the peak at 10% reinforced soil, but the optimum moisture content(OMC) and the volume change was decreased with the ratio increase. And the compressive strength volume change was decreased with mixing ratio increased.

느슨한 모래지반 개량을 위한 간편고화재의 최적 배합비 및 혼합률 (Optimum Conditions of Simple Solidifying Agent for the Improvement of Loose Sand Ground)

  • 권호진;정기룡
    • 한국지반환경공학회 논문집
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    • 제5권2호
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    • pp.15-21
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    • 2004
  • 본 연구는 느슨한 모래지반에 간편하게 혼합 또는 주입하여 단시간에 고결되는 지반고화재를 개발하는 데 있으며, 지반고화재의 주성분으로 사용한 마이크로시멘트의 공학적 특성을 검토하고, 지반고화재가 최적의 강도와 유동성을 발휘할 수 있는 마이크로시멘트, 벤토나이트, 화학혼화제 등에 대한 최적의 배합비 및 혼합률을 실험을 통하여 구하였다. 시험결과로부터 느슨한 사질토지반의 개량을 위하여 본 연구에서 사용한 간편고화재는 마이크로시멘트 : 벤토나이트의 배합비가 70% : 20%, 고화재 혼합률은 8%, 양생기간 5일 정도일 때 효과적인 유동성과 강도를 발휘하는 것으로 판단되었다.

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배합조건에 따른 고결사질토의 강도특성 (The Strength Characteristics of Solidified Sandy Soils with Mixing Conditions)

  • 유찬;장병욱;이창노;노광하
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 1999년도 연약지반처리위원회 학술세미나
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    • pp.84-95
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    • 1999
  • Laboratory experiments were performed to evaluate the strength characteristics of solidified sandy soils by portland cement with mixing conditions. Factors considered in the experiments were the fine content(<#200, %), cement content(%) and water-cement ratio and unconfined compressive strength tests were performed on samples at 7 and 28 cured day. Results of tests showed that for a low cement content(7%∼10%) the fine content was very important while for a high cement content the water-cement ratio was very important. For 7%∼10% cement content, the optimum fine content which gained maximum strength was about 30%. But for 13% cement content, low fine content and water-cement ratio were more useful than others. In the multi regression analysis, significant equation was gained.

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원심모형시험을 이용한 DCM 처리지반의 안정성 평가 (Stability Analysis of DCM treated Ground Using Centrifuge Test)

  • 김병일;유완규;이승현;한진태
    • 한국방재학회 논문집
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    • 제11권3호
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    • pp.105-110
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    • 2011
  • 최근 해상 연약지반 개량공법으로 저소음, 저진동으로 공해가 적고, 단시간에 큰 강도를 얻을 수 있는 심층혼합공법이 널리 사용되고 있다. 본 연구에서는 이러한 심층혼합공법 중 하나인 DCM(Deep Cement Mixing) 공법에 대하여 다양한 점토-시멘트 배합비를 갖는 공시체를 제작하여 일축압축강도시험을 수행하고 그 결과를 이용하여 적절한 점토-시멘트 배합비를 제안하고자 하였으며, 원심모형시험을 이용하여 접원식 및 벽식 DCM 공법 적용 현장의 케이슨 구조물 안정성을 평가하였다. 일축압축 시험결과 DCM 공법의 최적 점토-시멘트 배합비는 28.5%로 나타났다. 또한 원심모형시험 결과 DCM 공법으로 처리된 지반위에 놓인 케이슨 구조물의 안정성을 확인하였으나, 벽식 DCM 공법이 접원식 DCM 공법에 비해 케이슨 구조물의 수평 변위에 대해서는 7%, 침하에 대해서는 39% 정도 지반개량효과가 다소 크게 나타났다.

구벽안정성을 위한 SMW 최적배합비 및 현장적용 사례에 관한 연구 (An Experimental Study on the Optimum Mix Design and Site Application Case of Soil Mixing Wall for Trench Stability)

  • 권영호
    • 콘크리트학회논문집
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    • 제27권4호
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    • pp.419-426
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    • 2015
  • 본 연구는 지하식 LNG 저장탱크의 시공에 앞서 연약지반의 개량을 위하여 현장 원위치의 흙과 시멘트, 벤토나이트 등을 사용하는 소일-시멘트 연속벽체를 효과적으로 시공하는 SMW 공법에 대한 배합설계 및 현장적용 사례를 실험적으로 규명하기 위한 것이다. 현장조건을 고려하여, 보통 포틀랜드 시멘트와 벤토나이트를 주재료로 선정하였고, 흙의 단위용적중량은 $1,833kg/m^3$을 적용하였으며, 이에 따른 물-시멘트비 4종류와 배합속도 3수준을 대상으로 블리딩 및 압축강도 실험을 실시하였다. 실험은 실내실험 및 현장적용 사례로 나누어 수행되었으며, 실험을 통하여 얻은 결론은 다음과 같다. (1) 물-시멘트비가 감소할수록, 배합속도(rpm)이 증가할수록, 블리딩량 및 블리딩율이 감소하는 것으로 나타났다. (2) 물-시멘트비 150% 이하에서 현장적용강도(1.5 MPa)를 만족하였으며, 현장 코아강도는 공시체 강도에 비해 8~23% 증가하였다. 따라서 적용현장 조건을 고려하여 단위시멘트량 $280kg/m^3$, 벤토나이트 $10kg/m^3$, 물-시멘트비 150%, 그리고 배합속도 90 rpm을 현장시공의 최적배합으로 제안하였으며, 현장적용 사례의 실험결과로부터 요구되는 성능을 만족하였다.

A Study on the Optimum Mix Proportion of the Mass Concrete Designed as Massive and Deep Structure

  • Kwon Yeong-Ho;Lee Hwa-Jin
    • 콘크리트학회논문집
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    • 제17권2호
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    • pp.293-302
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    • 2005
  • This study describes data from determination of the optimum mix proportion and site application of the mass concrete placed in bottom slab and side wall having a large depth and section as main structures of LNG in-ground tank. This concrete requires low heat hydration, excellent balance between workability and consistency because concreting work of LNG in-ground tank is usually classified by under-pumping, adaptation of longer vertical and horizontal pumping line than ordinary pumping condition. For this purpose, low heat Portland cement and lime stone powder as cementitious materials are selected and design factors including unit cement and water content, water-binder ratio, fine aggregate ratio and adiabatic temperature rising are tested in the laboratory and batch plant. As experimental results, the optimum unit cement and water content are selected under $270kg/m^3$ and $l55{\~}l60 kg/m^3$ separately to control adiabatic temperature rising below $30^{\circ}C$ and to improve properties of the fresh and hardened concrete. Also, considering test results of the confined water ratio($\beta$p) and deformable coefficient(Ep), $30\%$ of lime stone powder by cement weight is selected as the optimum replacement ratio. After mix proportions of 5cases are tested and compared the adiabatic temperature rising($Q^{\infty}$, r), tensile and compressive strength, modulus of elasticity, teases satisfied with the required performances are chosen as the optimum mix design proportions of the side wall and bottom slab concrete. $Q^{\infty}$ and r are proved smaller than those of another project. Before application in the site, properties of the fresh concrete and actual mixing time by its ampere load are checked in the batch plant. Based on the results of this study, the optimum mix proportions of the massive concrete are applied successfully to the bottom slab and side wall in LNG in-ground tank.

산업부산물을 이용한 무 클링커 시멘트의 기초적 특성 (Basic Properties of Non-Clinker Cement Using Industrial By-Products)

  • 문경주;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
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    • pp.11-16
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    • 2002
  • The production of Portland cement involves maximum use of resources and energy, which leads to destruction of tile ecological environment, raising in serious environmental issues such as acid rain and the greenhouse effect. In order to combat the arising problems associated with Portland cement, it thus is necessary that a non-clinker cement should be developed. In this study, non-clinker cement is produced by blending granulate blast furnace slag with phosphogypsum as main materials, and small amounts of hydrate lime or waste lime as activators. This paper aims to investigate compressive strength according to various condition of mixing ratio, blame, W/C ratio and curing temperature. Compressive strength of non-clinker cement increases continuously according to increase in curing age and blain. Although the compressive strength is fairly comparable to that of OPC in the early curing age, it reaches a higher lever in the later age than that of OPC due to the optimum mixing ratio and the continuous reaction of slag and phosphogypsum. Results obtained from this study have shown that non-clinker cement could be used as a replacement of OPC.

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제주도 석산 부산물인 화산토를 사용한 흙포장의 강도 및 시공 특성 (Strength Characteristics of Soil Concrete Using Jeju Volcaniclastic and Construction Techniques)

  • 홍종현
    • 한국환경과학회지
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    • 제20권1호
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    • pp.71-79
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    • 2011
  • In this study, a series of soil concrete mixtures were tested for the compressive strength according to ratio of aggregate to binder, compaction energy, maximum aggregate size, ratio of silica fume to cement, and ratio of water to binder. The optimum mixing ratio of soil concrete mixtures composed of volcaniclastic, cement, silica fume, concrete polymer and water were analysed. The test results for optimum proportion were as follows ; (1)ratio of aggregate to binder was 4 : 1, (2)compaction energy level was level 2, (3)maximum aggregate size was 13 mm, (4)ratio of silica fume to cement was 10%, (5)ratio of water to binder was 25%. Also, dry type construction techniques were applied using the optimum soil concrete mixture. From the results of this study, the compressive strength of soil concrete and construction techniques were suitable for making eco-friendly soil pavement.