• Title/Summary/Keyword: optimum cement mixing ratio

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Experimental Studies on the Properties of Epoxy Resin Mortars (에폭시 수지 모르터의 특성에 관한 실험적 연구)

  • 연규석;강신업
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.26 no.1
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    • pp.52-72
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    • 1984
  • This study was performed to obtain the basic data which can be applied to the use of epoxy resin mortars. The data was based on the properties of epoxy resin mortars depending upon various mixing ratios to compare those of cement mortar. The resin which was used at this experiment was Epi-Bis type epoxy resin which is extensively being used as concrete structures. In the case of epoxy resin mortar, mixing ratios of resin to fine aggregate were 1: 2, 1: 4, 1: 6, 1: 8, 1:10, 1 :12 and 1:14, but the ratio of cement to fine aggregate in cement mortar was 1 : 2.5. The results obtained are summarized as follows; 1.When the mixing ratio was 1: 6, the highest density was 2.01 g/cm$^3$, being lower than 2.13 g/cm$^3$ of that of cement mortar. 2.According to the water absorption and water permeability test, the watertightness was shown very high at the mixing ratios of 1: 2, 1: 4 and 1: 6. But then the mixing ratio was less than 1 : 6, the watertightness considerably decreased. By this result, it was regarded that optimum mixing ratio of epoxy resin mortar for watertight structures should be richer mixing ratio than 1: 6. 3.The hardening shrinkage was large as the mixing ratio became leaner, but the values were remarkably small as compared with cement mortar. And the influence of dryness and moisture was exerted little at richer mixing ratio than 1: 6, but its effect was obvious at the lean mixing ratio, 1: 8, 1:10,1:12 and 1:14. It was confirmed that the optimum mixing ratio for concrete structures which would be influenced by the repeated dryness and moisture should be rich mixing ratio higher than 1: 6. 4.The compressive, bending and splitting tensile strenghs were observed very high, even the value at the mixing ratio of 1:14 was higher than that of cement mortar. It showed that epoxy resin mortar especially was to have high strength in bending and splitting tensile strength. Also, the initial strength within 24 hours gave rise to high value. Thus it was clear that epoxy resin was rapid hardening material. The multiple regression equations of strength were computed depending on a function of mixing ratios and curing times. 5.The elastic moduli derived from the compressive stress-strain curve were slightly smaller than the value of cement mortar, and the toughness of epoxy resin mortar was larger than that of cement mortar. 6.The impact resistance was strong compared with cement mortar at all mixing ratios. Especially, bending impact strength by the square pillar specimens was higher than the impact resistance of flat specimens or cylinderic specimens. 7.The Brinell hardness was relatively larger than that of cement mortar, but it gradually decreased with the decline of mixing ratio, and Brinell hardness at mixing ratio of 1 :14 was much the same as cement mortar. 8.The abrasion rate of epoxy resin mortar at all mixing ratio, when Losangeles abation testing machine revolved 500 times, was very low. Even mixing ratio of 1 :14 was no more than 31.41%, which was less than critical abrasion rate 40% of coarse aggregate for cement concrete. Consequently, the abrasion rate of epoxy resin mortar was superior to cement mortar, and the relation between abrasion rate and Brinell hardness was highly significant as exponential curve. 9.The highest bond strength of epoxy resin mortar was 12.9 kg/cm$^2$ at the mixing ratio of 1:2. The failure of bonded flat steel specimens occurred on the part of epoxy resin mortar at the mixing ratio of 1: 2 and 1: 4, and that of bonded cement concrete specimens was fond on the part of combained concrete at the mixing ratio of 1 : 2 ,1: 4 and 1: 6. It was confirmed that the optimum mixing ratio for bonding of steel plate, and of cement concrete should be rich mixing ratio above 1 : 4 and 1 : 6 respectively. 10.The variations of color tone by heating began to take place at about 60˚C, and the ultimate change occurred at 120˚C. The compressive, bending and splitting tensile strengths increased with rising temperature up to 80˚ C, but these rapidly decreased when temperature was above 800 C. Accordingly, it was evident that the resistance temperature of epoxy resin mortar was about 80˚C which was generally considered lower than that of the other concrete materials. But it is likely that there is no problem in epoxy resin mortar when used for unnecessary materials of high temperature resistance. The multiple regression equations of strength were computed depending on a function of mixing ratios and heating temperatures. 11.The susceptibility to chemical attack of cement mortar was easily affected by inorganic and organic acid. and that of epoxy resin mortar with mixing ratio of 1: 4 was of great resistance. On the other hand, when mixing ratio was lower than 1 : 8 epoxy resin mortar had very poor resistance, especially being poor resistant to organicacid. Therefore, for the structures requiring chemical resistance optimum mixing of epoxy resin mortar should be rich mixing ratio higher than 1: 4.

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Strength Characteristics of Cement-Mixed Soil (시멘트 혼합토의 강도 특성)

  • Kim, Sang-Chul;Lee, Sang-Ho
    • Journal of The Korean Society of Agricultural Engineers
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    • v.47 no.3
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    • pp.49-56
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    • 2005
  • This study was conducted by the tests of materials engineering and soil mechanics to see the strength characteristics of the ‘Cement-Mixed Soil'. To sum up my experiments, I would like to present the results which are the theoretical base and fundamental data to establish the standard design including the design of mixing proportions of the soil as a construction material. In conclusion, in this study the optimum cement mixing ratio is $9\%$ and in this ratio the optimum moisture content of compaction work is $19.3\%$ from the analysis of the strength characteristics, as well as in consideration of the economic profits and nature familiar facts.

Mechanical Characteristics of Reinforced Soil(I) -Cement Reinforced Soil- (보강 혼합토의 역학적 특성(I) -시멘트 혼합토-)

  • Song, Chang-Seob;Lim, Seong-Yoon
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.5 no.6
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    • pp.9-13
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    • 2002
  • This study has been performed to investigate the physical and mechanical characteristics of compaction, volume change and compressive strength for reinforced soil mixed with cement. And confirm the reinforcing effects with admixture such as cement. To this end, a series of compaction test and compression test was conducted for clayey soil(CL) and cement reinforced soil. In order to determine proper moisture content and mixing ratio, pilot test was carried out for soil and cement reinforced soil. And the mixing ratio of cement admixture was fixed 3%, 6%, 9% and 12% by the weight of dry soil. As the experimental results, the maximum dry unit weight(${\gamma}_{dmax}$) was increased with the mixing ratio and then shown the peak at 10% reinforced soil, but the optimum moisture content(OMC) and the volume change was decreased with the ratio increase. And the compressive strength volume change was decreased with mixing ratio increased.

Optimum Conditions of Simple Solidifying Agent for the Improvement of Loose Sand Ground (느슨한 모래지반 개량을 위한 간편고화재의 최적 배합비 및 혼합률)

  • Kwon, Ho-Jin;Jeong, Ki-Ryong
    • Journal of the Korean GEO-environmental Society
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    • v.5 no.2
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    • pp.15-21
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    • 2004
  • This study is to develop simple solidifying agent to improve loose sand ground by admixing or injecting. This paper studied the optimum mixing ratio of micro cement, bentonite, chemistry admixture, plasticizer, accelerator for the optimum fluidity and strength. The optimum mixing ratio of micro cement and bentonite is 70% : 20%, the optimum ratio of the weight of rapid solidifying agent to the weight of total improved soil is about 8%, the optimum curing period is five days.

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The Strength Characteristics of Solidified Sandy Soils with Mixing Conditions (배합조건에 따른 고결사질토의 강도특성)

  • Yu, Chan;Chang, Pyung-Wuck;Lee, Chang-No;Roh, Gwang-Ha
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.02a
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    • pp.84-95
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    • 1999
  • Laboratory experiments were performed to evaluate the strength characteristics of solidified sandy soils by portland cement with mixing conditions. Factors considered in the experiments were the fine content(<#200, %), cement content(%) and water-cement ratio and unconfined compressive strength tests were performed on samples at 7 and 28 cured day. Results of tests showed that for a low cement content(7%∼10%) the fine content was very important while for a high cement content the water-cement ratio was very important. For 7%∼10% cement content, the optimum fine content which gained maximum strength was about 30%. But for 13% cement content, low fine content and water-cement ratio were more useful than others. In the multi regression analysis, significant equation was gained.

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Stability Analysis of DCM treated Ground Using Centrifuge Test (원심모형시험을 이용한 DCM 처리지반의 안정성 평가)

  • Kim, Byoung-Il;Yoo, Wan-Kyu;Lee, Seung-Hyun;Han, Jin-Tae
    • Journal of the Korean Society of Hazard Mitigation
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    • v.11 no.3
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    • pp.105-110
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    • 2011
  • Recently, a deep mixture method as a soil improvement method of marine soft ground, which causes less noise and vibration than other methods, are widely used. In this study, for DCM(Deep Cement Mixing) method, one of the deep mixture method, optimum mixing ratio of clay-cement was suggested using uniaxial compression tests on specimens with various mixing ratio of claycement. In addition, the stability of a caisson on tangent circle-type and wall-type DCM treated ground was evaluated using centrifuge tests. As a result, optimum mixing ratio of clay-cement was 28.5% and the stability of the caisson on DCM treated ground was confirmed. However, the lateral displacement of the caisson on the wall-type DCM treated ground was 7% less and the settlement of that was 39% less than the case of the tangent-circle-type DCM method.

An Experimental Study on the Optimum Mix Design and Site Application Case of Soil Mixing Wall for Trench Stability (구벽안정성을 위한 SMW 최적배합비 및 현장적용 사례에 관한 연구)

  • Kwon, Yeong-Ho
    • Journal of the Korea Concrete Institute
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    • v.27 no.4
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    • pp.419-426
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    • 2015
  • The purpose of this study is to investigate experimentally the optimum mix design and site application case of soil mixing wall (SMW) method which is cost-effective technique for construction of walls for cutoff wall and excavation support as well as for ground improvement before constructing LNG storage tank typed under-ground. Considering native soil condition in site, main materials are selected ordinary portland cement, bentonite as a binder slurry and also it is applied $1,833kg/m^3$ as an unit volume weight of native soil, Variations for soil mixing wall are as followings ; (1) water-cement ratio 4cases (2) mixing velocity (rpm) 3levels (3) bleeding capacity and ratio, compressive strength in laboratory and site application test. As test results, bleeding capacity and ratio are decreased in case of decreasing water-cement ratio and increasing mixing velocity. Required compressive strength (1.5 MPa) considering safety factors in site is satisfied with the range of water-cement ratio 150% below, and test results of core strength are higher than those of specimen strength in the range of 8~23% by actual application of element members including outside and inside in site construction work. Therefore, optimum mix design of soil mixing wall is proposed in the range of unit cement $280kg/m^3$, unit bentonite $10kg/m^3$, water-cement ratio 150% and mixing velocity 90rpm and test results of site application case are satisfied with the required properties.

A Study on the Optimum Mix Proportion of the Mass Concrete Designed as Massive and Deep Structure

  • Kwon Yeong-Ho;Lee Hwa-Jin
    • Journal of the Korea Concrete Institute
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    • v.17 no.2 s.86
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    • pp.293-302
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    • 2005
  • This study describes data from determination of the optimum mix proportion and site application of the mass concrete placed in bottom slab and side wall having a large depth and section as main structures of LNG in-ground tank. This concrete requires low heat hydration, excellent balance between workability and consistency because concreting work of LNG in-ground tank is usually classified by under-pumping, adaptation of longer vertical and horizontal pumping line than ordinary pumping condition. For this purpose, low heat Portland cement and lime stone powder as cementitious materials are selected and design factors including unit cement and water content, water-binder ratio, fine aggregate ratio and adiabatic temperature rising are tested in the laboratory and batch plant. As experimental results, the optimum unit cement and water content are selected under $270kg/m^3$ and $l55{\~}l60 kg/m^3$ separately to control adiabatic temperature rising below $30^{\circ}C$ and to improve properties of the fresh and hardened concrete. Also, considering test results of the confined water ratio($\beta$p) and deformable coefficient(Ep), $30\%$ of lime stone powder by cement weight is selected as the optimum replacement ratio. After mix proportions of 5cases are tested and compared the adiabatic temperature rising($Q^{\infty}$, r), tensile and compressive strength, modulus of elasticity, teases satisfied with the required performances are chosen as the optimum mix design proportions of the side wall and bottom slab concrete. $Q^{\infty}$ and r are proved smaller than those of another project. Before application in the site, properties of the fresh concrete and actual mixing time by its ampere load are checked in the batch plant. Based on the results of this study, the optimum mix proportions of the massive concrete are applied successfully to the bottom slab and side wall in LNG in-ground tank.

Basic Properties of Non-Clinker Cement Using Industrial By-Products (산업부산물을 이용한 무 클링커 시멘트의 기초적 특성)

  • 문경주;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.11-16
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    • 2002
  • The production of Portland cement involves maximum use of resources and energy, which leads to destruction of tile ecological environment, raising in serious environmental issues such as acid rain and the greenhouse effect. In order to combat the arising problems associated with Portland cement, it thus is necessary that a non-clinker cement should be developed. In this study, non-clinker cement is produced by blending granulate blast furnace slag with phosphogypsum as main materials, and small amounts of hydrate lime or waste lime as activators. This paper aims to investigate compressive strength according to various condition of mixing ratio, blame, W/C ratio and curing temperature. Compressive strength of non-clinker cement increases continuously according to increase in curing age and blain. Although the compressive strength is fairly comparable to that of OPC in the early curing age, it reaches a higher lever in the later age than that of OPC due to the optimum mixing ratio and the continuous reaction of slag and phosphogypsum. Results obtained from this study have shown that non-clinker cement could be used as a replacement of OPC.

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Strength Characteristics of Soil Concrete Using Jeju Volcaniclastic and Construction Techniques (제주도 석산 부산물인 화산토를 사용한 흙포장의 강도 및 시공 특성)

  • Hong, Chong-Hyun
    • Journal of Environmental Science International
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    • v.20 no.1
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    • pp.71-79
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    • 2011
  • In this study, a series of soil concrete mixtures were tested for the compressive strength according to ratio of aggregate to binder, compaction energy, maximum aggregate size, ratio of silica fume to cement, and ratio of water to binder. The optimum mixing ratio of soil concrete mixtures composed of volcaniclastic, cement, silica fume, concrete polymer and water were analysed. The test results for optimum proportion were as follows ; (1)ratio of aggregate to binder was 4 : 1, (2)compaction energy level was level 2, (3)maximum aggregate size was 13 mm, (4)ratio of silica fume to cement was 10%, (5)ratio of water to binder was 25%. Also, dry type construction techniques were applied using the optimum soil concrete mixture. From the results of this study, the compressive strength of soil concrete and construction techniques were suitable for making eco-friendly soil pavement.