• Title/Summary/Keyword: oil film pressure

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Surface Roughness Effects on the Lubrication Characteristics of the Engine Piston Ring Pack

  • Yun, Jeong-Eui
    • KSTLE International Journal
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    • v.1 no.2
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    • pp.83-90
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    • 2000
  • The surface roughness between a piston ring pack and a cylinder liner directly affects the fuel economy, the oil consumption, and the emission of the engine so that it is very important to clarify the surface roughness effects on the lubrication characteristics. The friction characteristics of the piston ring during engine operations are known to as mixed lubrication experimentally. In this study to simulate the effects of the surface roughness of the piston ring pack on the lubrication characteristics, the mixed lubrication analysis of piston rings was performed using the simplified average Reynolds equation. From the results the surface roughness was found be considerably affects minimum oil film thickness as well as FMEP(Friction Mean Effective Pressure). Especially, the oil ring was the most sensitive on the surface roughness.

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Experimental Parametric Study on the Rotordynamic Characteristics and Optimal Design of a Flexible Rotor Supported by a Slotted-Ring Electro-Rheological Squeeze Film Damper (슬롯 링 형상을 갖는 전기 유변 스퀴즈 필름 댐퍼로 지지된 연성 로터의 동특성 및 최적설계 파라미터 실험 연구)

  • 이용복;김창호;이남수;최동훈;정시영
    • Tribology and Lubricants
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    • v.16 no.3
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    • pp.157-165
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    • 2000
  • A discharge free Electro-Rheological Squeeze Film Damper (ER-SFD) with predetermined-clearances at leakage ends can inherently eliminate electric discharge problems while still supplying stable leakage control. Test results show that the damping force of the slotted-ring ER-SFD is mainly affected by electric voltage, oil supply pressure, position of the damper and ratio of effective surface area of slotted-rings. As the supply voltage is larger, the amplitudes of both slotted ER-SFD and rotor are decreased at first and second critical speeds. The influence of the oil supply pressure and the effective surface area ratio was shown mainly near the first critical speed. The effective surface area ratio of slotted-rings influences the reduction of flexible rotor vibration. As a result, experimental results confirm that the slotted-ring ER-SFD satisfactorily controls the flexible rotor vibration, while eliminates the inherent electric discharge problems in conventional ER-SFDs.

Mixed Lubrication Analysis of Piston Ring Pack in Internal Combustion Engine (내연기관 피스톤 링 팩의 혼합윤활해석)

  • Yun, J.E.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.6
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    • pp.55-68
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    • 1995
  • Approximately 30 to 70 % of the mechanical losses in a reciprocating engine are contributed by the friction at the piston ring-cylinder interface. The friction characteristics of the piston ring during engine operation is known to as mixed lubrication experimentally. The mixed lubrication models based on the Average Reynolds Equation have been used by this time in order to study the tribological performance of the ring. However, the Average Reynolds Equation contains the expected value term(${\bar{h}}_r$) of local film thickness as well as nominal film thickness(h), so that the work of numerically solving ${\bar{h}}_r$ must be included to obtain the pressure in the oil film. The process of solving ${\bar{h}}_T$ causes a greater multiplying in the numerical solution. In this paper the mixed lubrication analysis using the Simplified Average Reynolds Equation in the piston ring is presented. This equation has only h as oil film thickness term. Therefore the tedious numerical procedure required to obtain ${\bar{h}}_T$ is not needed, and also, computation time can be reduced.

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Study on the Rotating Motion of a Piston Pin of Full Floating Type (비고정식 피스톤 핀의 회전운동에 관한 연구)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.23 no.3
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    • pp.95-102
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    • 2007
  • In recently designed diesel engines, the running conditions for piston pin bearings have become very severe due to combustion pressure and temperature increase. Moreover, the lead removal from the bush material has strongly reduced the capability of the anti friction material to accept asperity contacts. In this paper, before trying to find the pressure distributions on the oil film of piston pin bearings by the unsteady two dimensional thermohydrodynamic lubrication analysis in order to do the optimum design of the bearings of piston pin, it will be investigated the tendancy of piston pin rotating motion by calculating the friction coefficient at piston pin bearings, the oil film thickness and the frictional torques induced by hydrodynamic shear stress.

Theoretical Analysis of Lubrication for the Hermetic Scroll Compressor with Back-Pressure Chamber (배압실을 갖는 밀폐형 스크롤 압축기의 윤활 특성에 관한 이론적 해석)

  • 심현해;김광호;이홍원;소순갑
    • Tribology and Lubricants
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    • v.10 no.1
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    • pp.69-77
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    • 1994
  • Oil flow pass of hermetic scroll compressor with back pressure chamber was described. Dynamic analysis was preceded in order to obtain the loads on the lubricating contacts. The mobility method of dynamically loaded journal bearings was applied to the crank jornal bearing and lower main bearing, and they could be designed to operate under fluid film lubrication. From the consideration of their film thicknesses and oil flow rates, optimal bearing clearances or other bearing dimensions could be assessed. The major friction loss was calculated to be from the axial force between the two scrolls. Therefore, it was suggested that the designers should be careful to reduce the over-turning moment on the orbiting scroll.

A Study on the Electroviscous(EV) Fluid Squeeze Film Damper(SFD) Bearing of the Truncated Cone Type (절단 원추형 전기점성 SFD 베어링 연구)

  • 윤석철
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.8-13
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    • 2003
  • Equivalent Reynolds equation of truncated cone type SFD bearing using nonnewtonian EV fluid is derived. The 3 nondimensional oil film pressures and its forces are obtained with axial and circumferential pressure gradient of bearing respectively, and dynamic characteristics for the stability of rotor-bearing system are obtaind through the governing equation for an elastic rotational shaft. It is shown that EV fluid is less sensitive to the changes of oil-film than newtonian fluids for dynamic characteristics. Therefore, results show that it is better to use an EV fluid with truncated cone type SFD bearing for the vibration control of rotational machines.

A Study on the Characteristic of the Hydrostatic Bearing in the Hydraulic Cylinder (유압실린더내 정압베어링의 특성에 관한 연구)

  • Kang, Hyung-Sun
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.4
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    • pp.522-527
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    • 2008
  • On designing of hydrostatic bearing, load, quantity of oil, stiffness and friction load are considered as basic characteristics. For the analysis of these basic characteristics, pressure distribution by oil film is obtained. Speed of piston, clearance, leakage of oil, eccentricity, shape and roughness of bearing affect the results which are the analysis of basic characteristics of load, quantity of oil, stiffness and friction load. The relationship among those factors are required for optimum designing of hydrostatic bearing for machining tool. Reynold's Equation is calculated through finite element method. Load, leakage of quantity and pressure distribution as variation of length, land length ratio, eccentricity and axial velocity of bearing are investigated. Then optimum design variables are obtained.

Noise Estimation of Oil Lubricated Journal Bearings (유체 윤활 저널 베어링의 소음 예측)

  • Rho, Byoung-Hoo;Kim, Kyung-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1058-1064
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    • 2003
  • Noise estimating procedures of oil lubricated journal bearings are presented. Nonlinear analysis of rotor-bearing system including unbalance mass of the rotor is performed in order to obtain acoustical properties of the bearing. Acoustical properties of the bearing are investigated through frequency analysis of the pressure fluctuation of the fluid film calculated from the nonlinear analysis. Noise estimating procedures presented in this paper could aid in the evaluation and understanding of acoustical properties of oil lubricated journal bearings.

Development of a Shock Absorber with an Orifice Sensitive to Velocity (속도 감응형 가변 오리피스를 갖는 쇽업저버 개발)

  • Moon, Sahyun;Kim, Ock Hyun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.447-451
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    • 2013
  • In this study, a shock absorber whose orifice area changes according to the oil pressure inside the absorber is developed. The orifice widens and narrows when the oil pressure is high and low, respectively; thus, the orifice area changes according to the oil pressure, in other words, according to the extension/compression velocity. It is well known that the damping force can be expressed as $C{\cdot}v^{\alpha}$. For fluid film damping, the force is proportional to velocity, i.e., ${\alpha}=1$, and for orifice damping, it is proportional to the square of velocity, i.e., ${\alpha}=2$. The shock absorber proposed in this paper can exhibit different relationships between the damping force and velocity because the orifice area changes according to the induced oil pressure. The motivation of this study is to develop a method for designing a shock absorber with desired values of C and ${\alpha}$ which is not just 1 or 2. Theoretical and experimental studies have been conducted to verify the damping characteristics of the shock absorber. The effect of some major design parameters on damping characteristics has been also examined to relate the design parameters to the damping characteristics.

A Study on the Cavitation in a Journal Bearing with Pressurized Lubricant Supply. (가압급유상태의 저어널베어링에서의 유막파단에 관한 연구)

  • Kim, Kyung-Woong;Moon, Woo-Sik
    • Tribology and Lubricants
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    • v.2 no.2
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    • pp.44-51
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    • 1986
  • An experimental investigation is carried out to Study the cavitation in a journal bearing with pressurized lubricant supply. Visual observations are performed at various shaft speeds and supply pressure levels. Oil film pressure is measured at various shaft speeds under the submerged condition. Results from visual observations show that the extent of cavitation is reduced as supply pressure increases. The film pressure measurements indicate the occurrence of a negative pressure loop upstream of the cavitation region and a constant cavitation Pressure through the cavitation region.