• Title/Summary/Keyword: offshore pipelines

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Flow Around a Pipeline and Its Stability in Subsea Trench

  • Lee, Seungbae;Jang, Sung-Wook;Chul H. Jo;Hong, Sung-Guen
    • Journal of Mechanical Science and Technology
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    • v.15 no.4
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    • pp.500-509
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    • 2001
  • Offshore subsea pipelines must be stable against external loadings, which are mostly due to waves and currents. To determine the stability of a subsea pipeline on the seabed, the Morrison equation has been applied with prediction of inertia and drag forces. When the pipeline is placed in a trench, the force acting on it is reduced considerably. Therefore, to consider the stability of a pipeline in a trench, one must employ reduction factors. To investigate the stability of various trenches, we numerically simulated flows over various trenches and compared them with experimental data from PIV (Particle Image Velocimetry) measurements. The present results were produced ar Reynolds numbers ranging from 6$\times$10$^3$to 3$\times$10(sub)5 based on the diameter of the cylinder. Quasi-periodic flow patterns computed by large-eddy simulation were compared with experimental data in terms of mean flow characteristics fro typical trench configurations (W/H=1 and H/D=3, 4). The stability for various trench conditions was addressed in terms of mean amplitudes of oscillating lift and drag, and the reduction factor for each case was suggested for pipeline design.

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Design of Subsea Manifold Protective Structure against Dropped Object Impacts (낙하체 충돌을 고려한 심해저 매니폴드 보호 구조물 설계)

  • Woo, Sun-Hong;Lee, Kangsu;Choung, Joonmo
    • Journal of Ocean Engineering and Technology
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    • v.31 no.3
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    • pp.233-240
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    • 2017
  • Subsea structures are always vulnerable to accidental risks induced by fishing gear, dropped objects, etc. This paper presents the design of a subsea manifold protective structure that protects against dropped object impacts. Probable dropped object scenarios were established considering the shapes and masses of the dropped objects. A design layout for the manifold protective structure was proposed, with detailed scantlings and material specifications. A method applicable to the pipelines specified in DNV-RP-F107(DNV, 2010) was applied to calculate the annual probabilities of dropped objects hitting the subsea manifold. Nonlinear finite element analyses provided the structural consequences due to the dropped object impacts such as the maximum deflections of the protective structure and the local fracture occurrences. A user-subroutine to implement the three-dimensional fracture strain surface was used to determine whether local fractures occur. The proposed protective structure was shown to withstand the dropped object impact loads in terms of the maximum deflections, even though local fractures could induce accelerated corrosion.

Development of Bi-directional Triple-eccentric Type Butterfly Valve (양방향 삼중편심 버터플라이 밸브 개발)

  • Kim, Soo-Young;Lee, Dong-Myung;Bae, Jung-Hoon;Shin, Sung-Chul;Sul, Chang-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.5
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    • pp.545-551
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    • 2009
  • In naval architecture and offshore engineering, the development and a broad use has been achieved in the field of flow control valves for pipe system. Butterfly valves are also widely used for flow control, but there are not many studies for triple-eccentric butterfly valves. Moreover, if the fluid of pipeline flows in the bi-direction then it makes more complicate to adapt triple-eccentric butterfly valves to flow control. In this study, we are trying to develop a bi-directional triple-eccentric butterfly valve through sealing mechanism and stem design study. Digital mockup using 3D CAD was constructed for shape interference check and structural analysis was conducted for structural safety. Also we performed leakage test to check out the durability of the bi-directional pressure for the developed valve.

Case Study of Non-Metallic Repair Systems for Metallic Piping

  • Hammad, Bakr. S.
    • Corrosion Science and Technology
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    • v.7 no.1
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    • pp.6-12
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    • 2008
  • Non-metallic composite overwrap repair methods utilize resin based fiber-reinforced composite materials, which have higher specific strength to weight ratio and stiffness, superior corrosion and fatigue resistance, and substantially reduced weight when compared to carbon steel. Non-metallic repair methods/systems can allow desired functional properties to be achieved at a respectable economic advantage. For example, non-metallic composite repair systems have at least a 50 year design stress of 20 ksi and approximately 25% of the short term tensile strength of fiberglass. For these systems, the contribution of the repaired steel to the load carrying capability need not be considered, as the strength of the repair itself is sufficient to carry the internal pressure. Worldwide experience in the Oil & Gas industry confirms the integrity, durability, inherent permanency, and cost-effectiveness of non-metallic composite repair or rehabilitation systems. A case study of a recent application of a composite repair system in Saudi Aramco resulted in savings of 37% for offshore subsea line and 75% for onshore above grade pipeline job. Maintaining a pipeline can be costly but it is very small in comparison to the cost of a failure. Pipeline proponents must balance maintenance costs with pipeline integrity. The purpose is not just to save money but also to attain a level of safety that is acceptable. This technology involves the use of an epoxy polymer resin based, fiber-reinforced composite sleeve system for rehabilitation and /or repair pipelines.

Large Deflecion of Subsea Pipeline due to One Point Lifting (해저 관로의 일점 상승에 의한 대변형)

  • 엔드루니암;조철희;손출열
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.12 no.1
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    • pp.75-82
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    • 1999
  • 일반 해양 구조물이나 해저면에 설치되는 해저 관로는 외력에 의한 변형이 발생된다. 구조물 형상이 복잡하거나, 구성 요소의 개수가 많을 경우 응력해석 시 많은 초기값이 필요하고 해석 시간 또는 장 시간 소요된다. 해양 구조물에 작용하는 대표적인 외력은 파도, 조류, 바람이고 이런 외력은 구조물의 사용 기간(operation life)동안 계속적으로 작용하기 때문에 구조물의 변형율은 항상 허용치 안에서 발생되도록 설계되어야 한다. 허용 변형은 탄성범위 내에 존재해야 하며, 비교적 큰 변형을 일으키는 구조물이나 해저파이프라인의 응력해석을 수치적으로 접근하는 방법을 고찰하였다. 평행상태의 하중 벡터값만 직각 좌표계에서 인트린직(intrinsic) 좌료로 변환시킬 때 변형이 발생함으로, 본 논문에서 소개하는 이차 요소(quadratic element)방법을 사용할 경우 수치해석 시 많은 장점이 있다는 것을 보여준다. 본 방법을 도입함으로써 비교적 큰 변형이 발생되는 구조물 해석 시 일반 수치해석 방법과 그 결과는 같으나 해석 시간을 단축시킬 수 있다는 장점이 있다. 응력 해석 시 국부 강도 행열(element stiffness matrix)은 방향과 무관하며 이차요소 방법을 사용하여 각 요소 벡터를 발생시켰다. 해저관로 일점 상승 시 관로에 작용하는 변형과 상승력에 따른 휨 모멘트를 산출하여 일반적으로 사용되는 선형이론과 비교하였다.

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Numerical Analysis of CO2 Behavior in the Subsea Pipeline, Topside and Wellbore With Reservoir Pressure Increase over the Injection Period (시간 경과에 따른 저류층 압력 상승이 파이프라인, 탑사이드 및 주입정 내 CO2 거동에 미치는 영향에 대한 수치해석적 연구)

  • Min, Il Hong;Huh, Cheol;Choe, Yun Seon;Kim, Hyeon Uk;Cho, Meang Ik;Kang, Seong Gil
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.19 no.4
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    • pp.286-296
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    • 2016
  • Offshore CCS technology is to transport and inject $CO_2$ which is captured from the power plant into the saline aquifer or depleted oil-gas fields. The more accumulated injected $CO_2$, the higher reservoir pressure increases. The increment of reservoir pressure make a dramatic change of the operating conditions of transport and injection systems. Therefore, it is necessary to carefully analyze the effect of operating condition variations over the injection period in early design phase. The objective of this study is to simulate and analyze the $CO_2$ behavior in the transport and injection systems over the injection period. The storage reservoir is assumed to be gas field in the East Sea continental shelf. The whole systems were consisted of subsea pipeline, riser, topside and wellbore. Modeling and numerical analysis were carried out using OLGA 2014.1. During the 10 years injection period, the change of temperature, pressure and phase of $CO_2$ in subsea pipelines, riser, topside and wellbore were carefully analyzed. Finally, some design guidelines about compressor at inlet of subsea pipeline, heat exchanger on topside and wellhead control were proposed.

A Study on the Selection of Target Ship for the Protection of Submarine Power Cable (해저 동력케이블 보호를 위한 대상 선박 선정에 관한 연구)

  • Lee, Yun-sok;Kim, Seungyeon;Yu, Yungung;Yun, Gwi-ho
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.6
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    • pp.662-669
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    • 2018
  • Recently, the installation of submarine power cables is under consideration due to the increase of electric power usage and the development of the offshore wind farm in island areas, including Jeju. In order to protect power cables installed on the seabed, it is necessary to calculate the burial depth based on the characteristics of anchoring, dragging and fishing, etc. However, there is no design standard related to the size of target ships to protect the cables in Korea. In this study, we analyzed the design standards for the protection of domestic submarine pipelines similar to submarine cables, and developed the risk matrix based on the classification by emergency anchoring considering the installation environment, then designed the size of target ships according to the cumulative function scale by ship size sailing through the sea concerned. Also, we linked marine accident conditions, such as anchoring, dragging, etc. and the environmental conditions such as current, sea-area depth of installation etc. to the criteria of the protection of submarine cable, and examined the size of specific target ships by dividing the operating environment of ships into harbor, coastal and short sea. To confirm the adequacy and availability of the size of target ships, we verified this result by applying to No. 3 submarine power cables, which is to be installed in the section from Wando to Jeju Island. This result is expected to influence in the development of a protection system for submarine cables and pipelines as well as the selection of anchor weight according to the determination of burial depth.

A Study on Development of STACO Model to Predict Bead Height in Tandem GMA Welding Process (탄템 GMA 용접공정의 표면비드높이 예측을 위한 STACO모델 개발에 관한 연구)

  • Lee, Jongpyo;Kim, IllSoo;Park, Minho;Park, Cheolkyun;Kang, Bongyong;Shim, Jiyeon
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.8-13
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    • 2014
  • One of the main challenges of the automatic arc welding process which has been widely used in various constructions such as steel structures, bridges, autos, motorcycles, construction machinery, ships, offshore structures, pressure vessels, and pipelines is to create specific welding knowledge and techniques with high quality and productivity of the production-based industry. Commercially available automated arc welding systems use simple control techniques that focus on linear system models with a small subset of the larger set of welding parameters, thereby limiting the number of applications that can be automated. However, the correlations of welding parameters and bead geometry as welding quality have mostly been linked by a trial and error method to adjust the welding parameters. In addition, the systematic correlation between these parameters have not been identified yet. To solve such problems, a new or modified models to determine the welding parameters for tandem GMA (Gas Metal Arc) welding process is required. In this study, A new predictive model called STACO model, has been proposed. Based on the experimental results, STACO model was developed with the help of a standard statistical package program, MINITAB software and MATLAB software. Cross-comparative analysis has been applied to verify the reliability of the developed model.

Low-temperature Mechanical Behavior of Super Duplex Stainless Steel Considering High Temperature Environment (고온 환경의 영향을 고려한 슈퍼듀플렉스 강의 저온 기계적 거동 평가)

  • Kim, Myung-Soo;Jung, Won-Do;Kim, Jeong-Hyeon;Lee, Jae-Myung
    • Journal of Ocean Engineering and Technology
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    • v.28 no.4
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    • pp.306-313
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    • 2014
  • Super duplex stainless steels (sDSS) are excellent for use under severely corrosive conditions such as offshore and marine applications like pipelines and flanges. sDSS has better mechanical properties and corrosion resistance than the standard duplex stainless steel (DSS) but it is easier for a sigma phase to appear, which depresses the mechanical property and corrosion resistance, compared to DSS, because sDSS has a higher alloy element than DSS. In addition, sDSS has a feeble ductile-brittle transition temperature (DBTT) because it has a 50% ferrite microstructure. In the actual operating environment, sDSS would be thermally affected by welding and a sub-zero temperature environment. This study analyzed how precipitated sDSS behaves at a sub-zero temperature through annealing heat treatment and a sub-zero tensile test. Six types of specimens with annealing times of up to 60 min were tested in a sub-zero chamber. According to the experimental results, an increase in the annealing time reduced the elongation of sDSS, and a decrease in the tensile test temperature raises the flow stress and tensile stress. In particular, the elongation of specimens annealed for 15 min and 30 min was clearly lowered with a decrease in the tensile test temperature because of the increasing sigma phase fraction ratio.

Shape Optimization of a Hole for Water Jetting in a Spudcan for a Jack-up Rig (잭업리그 스퍼드캔의 물 분사용 홀 형상 최적화)

  • Seong, Jeong Hyeon;Han, Dong Seop;Park, Young Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.4
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    • pp.337-342
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    • 2016
  • A spudcan is mounted on the lower leg of the jack-up rig, a device for preventing a rollover of a structure and to support the structure in a stable sea floor. At the time of inserting the surface of the spud can to penetrate when the sand layer is stable and smoothly pulled to the clay layer, and at that time of recovery when uploading the spud can is equipped with a water injection device. In this study, it is significant to optimize the shape of pipelines holes for water injection device and it was set in two kinds of shape, the oval and round. Interpretation of the subject into the site of Gulf of Mexico offshore Wind Turbine Installation Vessels (WTIV) was chosen as a target platform. Using the ANSYS Workbench commercial programs, optimal design was conducted. The results of this study can be applied to the hole-shaped design of various marine structures.