• Title/Summary/Keyword: non-manufacturing

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Heuristic Algorithm for Selecting Mutually Dependent Qualify Improvement Alternatives of Multi-Stage Manufacturing Process (다단계제조공정의 품질개선을 위한 종속대안선택 근사해법)

  • 조남호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.11 no.18
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    • pp.7-15
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    • 1988
  • This study is concerned with selecting mutually dependent quality improvement alternatives with resource constraints. These qualify improvement alternatives art different fro the tradition at alternatives which are independent from each other. In other words, selection of any improvement alternative requires other related specific improvement. Also the overall product quality in a multi stage manufacturing process is characterized by a complex multiplication method rather than a simple addition method which dose not allow to solve a linear knapsack problem despite its popularity in the traditional study. This study suggests a non-linear integer programming model for selecting mutually dependent quality improvement alternatives in multi-stage manufacturing process. In order to apply the model to selecting alternatives. This study also suggests a heuristic mode1 based on a dynamic programming model which is more practical than the non-linear integer programming model. The logic of the heuristic model enables 1) to estimate improvement effectiveness values on all improvement alternatives specifically defined for this study. 2) to arrange the effectiveness values in a descending order, and 3) to select the best one among the alternatives based on their forward and backward linkage relationships. This process repeats to selects other best alternatives within the resource constraints. This process is presented in a Computer programming in Appendix A. Alsc a numerical example of model application is presented in Chapter 4.

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Relationship between job stress and impaired fasting glucose in male steel industry workers: a cross-sectional study

  • Hyun-Kyo Lee;Inho Lee;Jisuk Yun;Yong-Jin Lee;Eun-Chul Jang;Young-Sun Min;Soon-Chan Kwon
    • Annals of Occupational and Environmental Medicine
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    • v.35
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    • pp.12.1-12.12
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    • 2023
  • Background: The purpose of this study is to investigate the relationship between job stress and impaired fasting glycemia (IFG) of male workers in a manufacturing industry. Methods: Data were collected from 5,886 male workers in a manufacturing industry who participated in the medical examination from June 19 to August 14, 2020 through self-reported questionnaires. The general characteristics of the subjects, shift work, high blood pressure, dyslipidemia, and job stress were included. Job stress was measured using the Korean Occupational Stress Scale (KOSS) consisting of 8 items and 43 questions. Multivariable logistic regression analysis was used to investigate the IFG association with job stress. Results: Among the various factors that can cause job stress, only high job demand was associated with a risk of IFG (odds ratio, 1.43; 95% confidence interval, 1.13-1.82) especially in non-shift worker. For all other factors, no statistically significant results were obtained. Conclusions: In this study of male workers engaged in the Korean steel manufacturing industry, the 'job demand' item among job stress of non-shift worker was related to IFG.

Microstructure, Thermal Properties and Rheological Behavior of PLA/PCL Blends for Melt-blown Nonwovens (멜트블론 부직포 제조를 위한 PLA/PCL 블렌드의 미세구조, 열적특성, 및 유변학적 성질)

  • Sun, Hui;Yu, Bin;Han, Jan;Kong, Jinjin;Meng, Lingrui;Zhu, Feichao
    • Polymer(Korea)
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    • v.38 no.4
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    • pp.477-483
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    • 2014
  • Poly(lactic acid) (PLA) and poly(${\varepsilon}$-caprolactone) (PCL) blends with various components for melt-blown non-wovens were prepared by a twin-screw extruder. Tributyl citrate (TBC) was added in order to improve the miscibility between PLA and PCL. The results showed that small circular particles of PCL were dispersed in PLA matrix uniformly. The addition of PCL had the heterogeneous nucleation effect on the crystallization of PLA and decreased thermal stability of PLA. The flow of pure PLA and blends approached to Newtonian liquid at a low shear rate and expressed more obvious viscoelasticity at a high shear rate.

Corporate Reengineering for MRPII Implementation: Via a Hierarchical Modelling Approach

  • Chan, Jimmy S.F.;Chau K.Y.;Chan, Y.K.
    • International Journal of Quality Innovation
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    • v.6 no.2
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    • pp.59-89
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    • 2005
  • Manufacturing Resources Planning (MRPII) is one kind of manufacturing information system that can help manufacturing companies gain competitive advantages. It is estimated that more than one hundred MRPII systems are available in the market, many of them are mature enough to solve most operational issues in accordance with users' requirements. More often than not, many of these systems provide more functions than a company expects. Manufacturing companies worldwide have attempted to implement these MRPII systems, however, many companies experienced failure (Turbide, 1996) due to managerial rather than technical issues. The authors propose an approach utilising a roadmap to integrate BPR and the MRPII implementation in order to overcome this difficulty. A detail road map is developed to guide this implementation, which is designed using a hierarchical analysis technique known as Integrated DEFinition Method (IDEF). IDEF is a systematic manufacturing management and integration-modeling tool. The proposed approach is implemented and illustrated using a reference company and the results indicated that 66% reduction in errors for maintaining the bills of materials system; 99% reduction in time to carry out material requirement planning; and 70% reduction in time previously taken for non-productive discussions.

Holographic Recording Versus Holographic Lithography

  • Seungwoo Lee
    • Current Optics and Photonics
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    • v.7 no.6
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    • pp.638-654
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    • 2023
  • Holography is generally known as a technology that records and reconstructs 3D images by simultaneously capturing the intensity and phase information of light. Two or more interfering beams and illumination of this interference pattern onto a photosensitive recording medium allow us to control both the intensity and phase of light. Holography has found widespread applications not only in 3D imaging but also in manufacturing. In fact, it has been commonly used in semiconductor manufacturing, where interference light patterns are applied to photolithography, effectively reducing the half-pitch and period of line patterns, and enhancing the resolution of lithography. Moreover, holography can be used for the manufacturing of 3D regular structures (3D photonic crystals), not just surface patterns such as 1D or 2D gratings, and this can be broadly divided into (i) holographic recording and (ii) holographic lithography. In this review, we conceptually contrast two seemingly similar but fundamentally different manufacturing methods: holographic recording and holographic lithography. We comprehensively describe the differences in the manufacturing processes and the resulting structural features, as well as elucidate the distinctions in the diffractive optical properties that can be derived from them. Lastly, we aim to summarize the unique perspectives through which each method can appear distinct, with the intention of sharing information about this field with both experts and non-experts alike.

A Comparative Analysis on the Effect of GVC Participation on the Export Competitiveness of Manufacturing and Service Industry (GVC 참여가 제조업과 서비스업 수출경쟁력에 미치는 영향 비교분석)

  • Hye-Jin Oh;Rui-Hui Yu;Hee-Cheol Moon
    • Korea Trade Review
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    • v.45 no.4
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    • pp.153-169
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    • 2020
  • This study compares and analyzes the effects of GVC participation on export competitiveness in manufacturing and service industry in 36 OECD countries and 28 non-OECD countries. According to the statistical analysis result, the GVC participation had a negative impact on export competitiveness in manufacturing industry, while it had a positive impact in the service industry. In the case of the manufacturing industry, participation toward the backward GVC had a positive impact on export competitiveness before the financial crisis, besides, participation toward the forward GVC had a positive impact on export competitiveness. In the case of the service industry, export competitiveness through forward GVC participation has increased since the financial crisis has occurred, and backward GVC participation was estimated to have a negative impact on export competitiveness. The results of this study implies that, to secure export competitiveness, a converged approach of the manufacturing and service industries to upgrade the global value chain is needed.

A Study under behavior of tensile and vibration in composite plate by ESPI method (ESPI 법에 의한 복합재 평판의 인장 및 진동 거동에 관한 연구)

  • 김경석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.4
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    • pp.106-111
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    • 1999
  • This study discusses a non-contact optical technique electronic, electronic speckle pattern interferometry(ESPI) that is well suited for in-plane and out-of-plane deformation measurement Used as specimen which has the boundary condition of two clamped parallel edges composite material AS4/PEEK[30/-30/90]s was analyzed by ESPI to determined the characteristics of tensile and vibration. These are quantitativly compared with the result of FEM analysis. Finally the results of this study are briefly summarized as follows : (1) In the in-plane strain analysis by comparison of theoretical results with experimental results qualitatively we confirmed that measurement errors are within 3 % in case of accuracy (2) From comparison of experimental vibration modes with numerical vibration mode shapes by the FEM analysis quantitatively we confirmed that vibration mode measurement by the ESPI has high accuacy.

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Investigation of Manufacturing Parameters for Non-fibrous Ceramic Brake Pads using Taguchi Method (다꾸치법에 의한 무섬유 세라믹 브레이크 마찰재의 제조변수에 대한 고찰)

  • Yeo Jeong-Gu;Choi Sung-Churl
    • Korean Journal of Materials Research
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    • v.14 no.1
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    • pp.59-66
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    • 2004
  • In the present study, ceramic brake pads without fiber phases were manufactured by the low temperature heat treatment below$ 700 ^{\circ}C$. The manufacturing parameters of ceramic brake pads and those levels were investigated by the analysis results of signal-to-noise ratios, ANOVA based upon the Taguchi method. The ceramic brake pads prepared in the Mg experiment had a friction coefficient of 0.30~0.55 very close to the target coefficient (0.35~0.45) of commercial brake pads utilized in the automobiles. The frictional properties of ceramic brake pads could be stabilized with the adjustment of amounts of lubricating additives. The optimum preparation conditions as well as batch formulations for the fabrication of non-fibrous ceramic brake pads were finally determined using Taguchi method in this study.

A Robust Control System Design for Compensating Hysteresis of a Piezoelectric Actuator-based Actuation Unit (압전 소자 기반 구동 유닛의 히스테리시스 보상 강인 제어기 설계)

  • Kim, Hwa-Soo;Kim, Jong-Won
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.324-330
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    • 2012
  • In this paper, we presents a robust control system design for compensating hysteresis of a piezoelectric actuator-based actuation unit. First, the dynamics between the input voltage and the output displacement of the actuation unit are unravelled via a non-parametric system identification method. From the dynamic characteristics of those experimental transfer functions, a parametric model is then derived, whose dynamics match those of the non-parametric ones under various conditions on input voltages. A robust controller is constructed on the basis of this parametric model in order not only to effectively compensate the hysteresis of the actuation unit but also to guarantee the robust stability. Extensive experiments show that the proposed robust control system successfully mitigate the effect of the hysteresis and improve the tracking capability of the actuation unit.

A Field Study on the Manufacturing of High Fluidity Concrete by Flowing Method (유동화공법으로 제조한 고유동 콘크리트의 현장 부어 넣기 실험)

  • 한민철;김경민;홍상희;손성운;김성수;한천구
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.293-296
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    • 2001
  • This paper presents the results of field application test on the manufacturing of high fluidity concrete by applying flowing methods with segregation reducing type superplasticizer. Base concrete is made with 20% of fly ash, which is flowed during the transportation. According to test results, fluidity, placeability and segregation reducing performance meet the range of high fluidity concrete after flowing, while air loss occurs due to fly ash. There are no noticeable differences in compressive strengths between non-compacting and compacting methods. According to non-destructive tests with rebound and core strength test, we cannot detect any differences in strength according to the height in the structures.

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