• 제목/요약/키워드: non-destructive testing

검색결과 531건 처리시간 0.022초

AE 기법을 이용한 외부수압을 받는 복합재 원통의 균열 검출 (Crack Detection of Composite Cylinders under external pressure using the Acoustic Emission)

  • 박진하;최진호;권진회
    • Composites Research
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    • 제24권3호
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    • pp.25-30
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    • 2011
  • 복합재료의 비파괴 검사 방법에 관한 연구는 복합재료의 신뢰성 및 안전성을 개선시키는데 매우 중요하다. AE기법은 소성변형, 섬유파손, 모재균열 또는 박리에 의해 생성되는 탄성파에서 감지되는 변형 에너지를 감지하여 결함을 평가하는 기법이다. 본 논문에서는 외부 수압을 받는 필라멘트 와인딩 복합재 원통과 샌드위치 원통의 수압시험이 수행되었고, PVDF센서로부터 측정된 AE 신호특성을 분석하였다. 또한, L-C 동조회로와 Band-pass filter 회로를 가진 AE 신호분석기를 설계, 제작 하였으며, 필라멘트 와인딩 원통과 샌드위치 원통에 대한 수압실험에서 제작된 AE 신호분석기의 균열 검출 능력을 평가하였다.

적외선 서모그래피를 이용한 대차 용접시편의 결함 평가 (Defect Evaluation for Weld Specimen of Bogie Using Infrared Thermography)

  • 권석진;서정원;김재철;전현규
    • 한국정밀공학회지
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    • 제32권7호
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    • pp.619-625
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    • 2015
  • There is a large interest to find reliable and automatic methods for crack detection and quantification in the railway bogie frame. The non-destructive inspection of railway bogie frame has been performed by ultrasonic and magnetic particle testing in general inspection. The magnetic particle method has been utilized in the defect inspection of the bogie frame but the grinding process is required before inspection and the dust is developed resulting from the processing. The objective of this paper is to apply the inspection method of bogie frame using infra-red thermography. The infra-red thermography system using the excitation of eddy current was performed for the defect evaluation of weld specimen inserted artificial defects. The result shows that the infra-red thermography method can detect the surface and inner defects in weld specimen for bogie frame.

Ir-192 산업용 방사선원의 생산을 위한 저항용접기술 개발 (Development of resistance welding technology for producing Ir-192 industrial radiation sources)

  • 한인수;손광재;이준식;장경덕;박울재
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.288-290
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    • 2007
  • Ir-192 source is one of the most widely used radioisotopes in the field of non-destructive testing applications. To obtain radiation safety it is necessary to take into consideration integrity of welded joint in the production of sealed radiation source. Generally, the quality of a resistance welded joint is strongly influenced by process parameters during the welding process such as current, welding time and applied force. In this study, resistance welding technology and system were developed for sealing of Ir-192 industrial radiation source capsules. In order to evaluate the weld quality in real time, quantitative relationships between process parameters and electrode displacement were also established.

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Investigating the fatigue failure characteristics of A283 Grade C steel using magnetic flux detection

  • Arifin, A.;Jusoh, W.Z.W.;Abdullah, S.;Jamaluddin, N.;Ariffin, A.K.
    • Steel and Composite Structures
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    • 제19권3호
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    • pp.601-614
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    • 2015
  • The Metal Magnetic Memory (MMM) method is a non-destructive testing method based on an analysis of the self-magnetic leakage field distribution on the surface of a component. It is used for determining the stress concentration zones or any irregularities on the surface or inside the components fabricated from ferrous-based materials. Thus, this paper presents the MMM signal behaviour due to the application of fatigue loading. A series of MMM data measurements were performed to obtain the magnetic leakage signal characteristics at the elastic, pre-crack and crack propagation regions that might be caused by residual stresses when cyclic loadings were applied onto the A283 Grade C steel specimens. It was found that the MMM method was able to detect the defects that occurred in the specimens. In addition, a justification of the Self Magnetic Flux Leakage patterns is discussed for demonstrating the effectiveness of this method in assessing the A283 Grade C steel under cyclic loadings.

나노 구체 리소그라피법에 Ashing과 Annealing 효과를 적용하여 크기조절 가능한 나노패턴의 제조 (Size Tunable Nano Patterns Using Nanosphere Lithography with Ashing and Annealing Effect)

  • 이유림;마흐붑 알람;김진열;정우광;김승대
    • 한국재료학회지
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    • 제20권10호
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    • pp.550-554
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    • 2010
  • This work presents a fabrication procedure to make large-area, size-tunable, periodically different shape metal arrays using nanosphere lithography (NSL) combined with ashing and annealing. A polystyrene (PS, 580 ${\mu}m$) monolayer, which was used as a mask, was obtained with a mixed solution of PS in methanol by multi-step spin coating. The mask morphology was changed by oxygen RIE (Reactive Ion Etching) ashing and temperature processing by microwave heating. The Au or Pt deposition resulted in size tunable nano patterns with different morphologies such as hole and dots. These processes allow outstanding control of the size and morphology of the particles. Various sizes of hole patterns were obtained by reducing the size of the PS sphere through the ashing process, and by increasing the size of the PS sphere through annealing treatment, which resulted in tcontrolling the size of the metallic nanoparticles from 30 nm to 230 nm.

Detection of Corrosion and Wall Thinning in Carbon Steel Pipe Covered With Insulation Using Pulsed Eddy Current

  • Park, Duck-Gun;Kishore, M.B.;Kim, J.Y.;Jacobs, L.J.;Lee, D.H.
    • Journal of Magnetics
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    • 제21권1호
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    • pp.57-60
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    • 2016
  • Non Destructive Testing (NDT) methods that are capable of detecting the wall thinning and defects through insulation and cladding sheets are necessary. In this study we developed a Pulsed Eddy Current (PEC) system to detect wall thinning of ferro magnetic steel pipes covered with 95 mm thick fiber glass thermal insulator and shielded with aluminum plate of thickness 0.4 mm. In order to confirm the thickness change due to wall thinning, two different sensors, a hall sensor and a search coil sensor were used as a detecting element. In both the cases, the experimental data indicates a considerable change in the detected pulse corresponding to the change in sample thickness. The thickness of the tube was made to change such as 2.5 mm, 5 mm and 8 mm from the inner surface to simulate wall thinning. Fast Fourier Transform (FFT) was calculated using window approach and the results were summarized which shows a clear identification of thickness change in the test specimen by comparing the magnitude spectra.

An Experimental Study on Evaluation of Compressive Strength in Cement Mortar Using Averaged Electromagnetic Properties

  • Kwon, Seung-Jun;Maria, Q. Feng;Park, Tae-Won;Na, Ung-Jin
    • International Journal of Concrete Structures and Materials
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    • 제3권1호
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    • pp.25-32
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    • 2009
  • A non-destructive testing (NDT) method for evaluating physical properties of concrete including the compressive strength is highly desirable. This paper presents such an NDT method based on measurement of electromagnetic (EM) properties of the material. Experiments are carried out on cement mortar with different water/cement (W/C) ratios. Their EM properties including the conductivity and the dielectric constant are measured at different exposure conditions and curing periods over a wide frequency range of the EM wave. The compressive strength of these specimens is also tested. It is found that both the conductivity and the dielectric constant increase as the W/C ratio decreases and the curing period increases, which lead strength development in the specimens. A linear correlation is observed between the averaged EM properties over the 5 to 20 GHz frequency range and the measured compressive strength, demonstrating the effectiveness of the EM property-based NDT method in evaluating strength of OPC mortar.

해양파이프라인 비파괴검사를 위한 와전류 센서 개발 (Eddy Current Sensor Development for Offshore Pipeline NDT Inspection)

  • 이슬기;송성진
    • 한국해양공학회지
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    • 제29권2호
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    • pp.199-206
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    • 2015
  • Regular high-strength carbon steel is currently the most commonly used pipe material for onshore and offshore pipelines. The corrosion of offshore pipelines is a major problem as they age. The collapse of these structures as a result of corrosion may have a heavy cost is lives and assets. Therefore, their monitoring and screening is a high priority for maintenance, which may ensure the integrity and safety of a structure. Monitoring risers and subsea pipelines effectively can be accomplished using eddy current inspection to detect the average remaining wall thickness of corroded low-alloy carbon steel pipelines through corrosion scaling, paint, coating, and concrete. A test specimen for simulating the offshore pipeline is prepared as a standard specimen for an analysis and experiment with differential bobbin eddy current sensors. Using encircling coils, the signals for the defect in the simulated specimen are analyzed and evaluated in experiments. Differential bobbin eddy current sensors can diagnose the defects in a specimen, and experiments have been carried out using the developed bobbin eddy current sensor. As a result, the most optimum coil parameters were selected for designing differential bobbin eddy current sensors.

충격반향기법을 이용한 깊은 기초의 건전도 평가(수치해석) (Integrity Evaluation of Deep Foundations by Using Impact Echo Method(Numerical Study))

  • 김동수;박연홍
    • 한국지반공학회논문집
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    • 제15권2호
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    • pp.139-152
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    • 1999
  • 근래에 들어 구조물의 대형화에 따라 현장타설 말뚝을 하부 구조물로서 광범위하게 적용하고 있다. 그러나 현장타설 말뚝에 결함이 생기면 상부 하중에 대한 지지력 저하와 함께 침하량이 증가하게 되어 상부 구조물에 치명적인 손실을 초래할 수 있다. 따라서 비파괴시험 기법에 의한 콘크리트 말뚝의 효과적인 건전도 평가기법 개발이 중요하게 대두되고 있다. 본 연구에서는 수치해석을 통하여 콘크리트 말뚝의 건전도 평가에 이용되는 충격반향기법의 적용성을 검토하였다. 3차원 축대칭 유한요소법을 이용하여 건전한 말뚝과 현장타설 말뚝의 전형적인 결함인 병목, 공동, 불량 콘크리트를 포함하는 말뚝, 그리고 지반 및 암반위에 놓인 말뚝에 관한 해석을 수행하였다. 해석결과 현장타설 말뚝에 적용되는 충격반향기법의 적용성 평가에 있어서 유한요소법이 효과적임을 알 수 있었다.

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모델 변천에 따른 가스터빈 1단 버켓의 손상경향 분석 (Analysis of Damage Trend for Gas Turbine 1st Bucket Related to the Change of Models)

  • 김문영;박상열;양성호;최희숙;고원;송국현
    • 대한기계학회논문집A
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    • 제31권6호
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    • pp.718-724
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    • 2007
  • Some of gas turbine model of 7F-Class has constructed and is operating with units domestically. Non-destructive testing (NDT) is one of the methods being used to inspect damage $1^{st}$ stage bucket and review damage trends. We also analyze damage configuration and microstructure according to material and compare with pape of electric power research institute (EPRI). The damaged mode could be determined by leveraging failure analysis. Especially, configuration uprate of bucket is not only to prevent damage during operation but also avoid domestic manufacturing by the competitors. Modifications were mainly concentrated on surfaces such as cooling hole and bucket tips. Analyzing of bucket damage, the earlier model of 7F-Class used with one cycle with equivalent operation hour (EOH), has various cracking of the bucket surface. Bucket damage of new model is centered on tip area (54%) as analyzed by EPRI research. We conclude that improving bucket configuration would increase repair rate on the bucket tip.